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고주파 EMI 차폐 필름을 위한 트라이모달 실버 페이스트의 개발과 유연성, 내구성 및 차폐 특성에 대한 평가

Development and Evaluation of Trimodal Silver Paste for High-Frequency EMI Shielding Films with a Focus on Flexibility, Durability, and Shielding Characteristics

김선우|김유빈|박세훈|남수용|남현진|구모세
한국마이크로전자및패키징학회 (The Microelectronics And Packaging Society)|2024.09|마이크로전자 및 패키징학회지 (Jornal of the Microelectronics and Packaging Society)|제31권 제3호|pp. 42-49|DOI doi.org/10.6117/kmeps.2024.31.3.042

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키워드

High frequencyElectromagnetic interference shieldingTrimodal silver pasteFlexible shielding film
주제분류재료공학

초록

전자기파 차폐 소재의 시장에서는 고주파 대역에서의 뛰어난 차폐 성능과 함께 유연성과 내구성이 중요한 요구사항으로 부각되고 있다. 특히 전자기파 간섭 문제를 해결하기 위해 고성능 EMI 필름의 필요성이 커지고 있으며, 이는스마트 전자기기, 자동차 전장 시스템, 통신 장비 등 다양한 산업 분야에서 더욱 중요해지고 있다. 본 연구에서는 트라이모달 실버 페이스트를 개발하고 EMI 필름으로 제작하여 그 성능을 평가하였다. 개발된 실버 페이스트는 변성 에폭시 바인더를 사용하여 스크린 인쇄 공정에 적합한 물성을 갖추었으며, 5G 영역의 고주파 대역(26.5 GHz ~ 40 GHz)에서 차폐성능이 평균 -99 dB로 우수함을 확인하였다. 특히 33.6 GHz에서 -90.3 dB의 차폐 효과를 보였다. 유연성 및 내구성 테스트 결과, 곡률반경 1 mm에서도 필름의 유연성을 유지하며 벤딩 사이클 시험에서 outer 벤딩의 경우 초기 저항이0.51Ω에서 10,000 사이클 후 0.64 Ω로 약 25.5% 증가하였고, inner 벤딩에서는 약 3.6% 감소하여 압축 응력에 대한저항 감소를 확인하였다.

Abstract

In the electromagnetic wave shielding material market, superior shielding performance in the high-frequency range, along with flexibility and durability, has emerged as critical requirements. The need for high-performance EMI (Electromagnetic Interference) films to address electromagnetic wave interference issues is growing, particularly in various industrial sectors such as smart electronic devices, automotive electronic systems, and communication equipment. In this study, a trimodal silver paste was developed and fabricated into an EMI film, with its performance evaluated. The developed silver paste, utilizing a modified epoxy binder, exhibited properties suitable for screen printing processes. The film demonstrated excellent shielding performance, with an average attenuation of -99 dB in the high-frequency range of the 5G spectrum (26.5 GHz to 40 GHz), and a shielding effectiveness of -90.3 dB at 33.6 GHz. Flexibility and durability tests showed that the film maintained its flexibility even at a curvature radius of 1 mm. In the bending cycle test, the resistance increased by approximately 25.5% from 0.51 Ω to 0.64 Ω after 10,000 cycles in the outer bending scenario, while in the inner bending scenario, the resistance decreased by about 3.6%, indicating reduced resistance to compressive stress.

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