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니들 롤러 베어링의 피로 수명 향상에 대한 연구

Improvement in Fatigue Life of Needle Roller Bearing

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주제분류기계공학

초록

Through this study, we investigate the effects of ultrasonic nanocrystal surface modification (UNSM) technology on the fatigue life of needle roller bearings. The fatigue life of untreated and UNSM-treated needle roller bearings is evaluated using a roller fatigue tester at various contact stress levels under oil-lubricated conditions. We can ascertain that the fatigue life of an UNSM-treated needle roller bearing was extended by approximately 34.3% in comparison with an untreated one, where the effectiveness of UNSM technology diminishes with increasing contact stress. The surface roughness and surface hardness of needle roller bearings before and after being treated by UNSM technology are compared and discussed to understand the role of UNSM technology in improving the fatigue life of needle roller bearings. In addition, a fractograph of the damaged bearings is observed using a scanning electron microscopy to shed light on the fracture mechanisms of bearings under different contact stress levels. We can therefore conclude that the application of UNSM technology to the needle roller bearings improves the fatigue life by reducing the friction coefficient and increasing the wear resistance; this may be attributed to a reduction in surface roughness from 0.5 to 0.149 μm and an increase in surface hardness from 58 to 62 HRc.

Abstract

Through this study, we investigate the effects of ultrasonic nanocrystal surface modification (UNSM) technology on the fatigue life of needle roller bearings. The fatigue life of untreated and UNSM-treated needle roller bearings is evaluated using a roller fatigue tester at various contact stress levels under oil-lubricated conditions. We can ascertain that the fatigue life of an UNSM-treated needle roller bearing was extended by approximately 34.3% in comparison with an untreated one, where the effectiveness of UNSM technology diminishes with increasing contact stress. The surface roughness and surface hardness of needle roller bearings before and after being treated by UNSM technology are compared and discussed to understand the role of UNSM technology in improving the fatigue life of needle roller bearings. In addition, a fractograph of the damaged bearings is observed using a scanning electron microscopy to shed light on the fracture mechanisms of bearings under different contact stress levels. We can therefore conclude that the application of UNSM technology to the needle roller bearings improves the fatigue life by reducing the friction coefficient and increasing the wear resistance; this may be attributed to a reduction in surface roughness from 0.5 to 0.149 μm and an increase in surface hardness from 58 to 62 HRc.

참고문헌 (12)

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  7. Application of UNSM Technology for Performance and Durability Improve-ment of Service Parts of Vaporizer Seawater Pumps and Cryogenic Valves in LNG Terminal, "Kim, J. H.", KSME, 73~79 (2019)
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  10. Sadeghi, F., "A Review of Rolling Contact Fatigue", Trib, 31, pp.041403-1~041403-15 (2009)
  11. Shirmendagva Darisuren,, "자동조심 롤러 베어링의 재제조 공정 및 피로수명 향상", 한국트라이볼로지학회지, 30(6), pp.350~355 (2014), 한국트라이볼로지학회[DOI]
  12. Amanov, A., "Micro-dimpled surface by ultrasonic nanocrystal surface modification and its tribological effects", Wear, 286-287, pp.136~144 (2012)

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