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포켓의 깊이가 공기 베어링 스테이지의 햄머링 현상에 미치는 영향

Effect of the Pocket Depth on the Hammering Behavior of an Air Bearing Stage

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초록

An air-bearing stage uses externally pressurized air as the lubricant between the stage and the rail. The supporting force generated by the supplied air makes the stage rise and move smoothly with extremely low friction. Mechanical contacts rarely happen, the bearing surfaces do not produce wear particles, and dust is not generated. It also has the advantage of having low energy loss and high precision. Because of its advantages, an airbearing stage is used in several types of machines that require high precision. In this article, the effect of the pocket depth on the hammering phenomena of the air bearing is studied. An analysis program is developed to calculate the dynamic behavior of the stage by solving the Reynolds equation between the stage and the guideway and the equations of motion on the stage. The acceleration, constant movement, and deceleration are applied to the stage. The stage is modeled as a five-degree-of-freedom system. In the course of the dynamic behavior, the hammering phenomena occur under some special conditions. The deeper the pocket, the more unstable the behavior of the stage, and air hammering occurs when it exceeds a certain depth. In addition, the higher the supply pressure, the more unstable the behavior of the stage. However, hammering occurs even with a shallow pocket depth. Other conditions that affect the hammering phenomena are calculated and discussed.

Abstract

An air-bearing stage uses externally pressurized air as the lubricant between the stage and the rail. The supporting force generated by the supplied air makes the stage rise and move smoothly with extremely low friction. Mechanical contacts rarely happen, the bearing surfaces do not produce wear particles, and dust is not generated. It also has the advantage of having low energy loss and high precision. Because of its advantages, an airbearing stage is used in several types of machines that require high precision. In this article, the effect of the pocket depth on the hammering phenomena of the air bearing is studied. An analysis program is developed to calculate the dynamic behavior of the stage by solving the Reynolds equation between the stage and the guideway and the equations of motion on the stage. The acceleration, constant movement, and deceleration are applied to the stage. The stage is modeled as a five-degree-of-freedom system. In the course of the dynamic behavior, the hammering phenomena occur under some special conditions. The deeper the pocket, the more unstable the behavior of the stage, and air hammering occurs when it exceeds a certain depth. In addition, the higher the supply pressure, the more unstable the behavior of the stage. However, hammering occurs even with a shallow pocket depth. Other conditions that affect the hammering phenomena are calculated and discussed.

참고문헌 (10)

  1. Cai Tian, "Dynamic Modeling and Analysis of a 3-DOF Ultra-precision Positioning Stage with Air Bearinga", Procedia Engineering, 16, pp.264~270 (2011), Elsevier BV[DOI]
  2. Li, Y., "Design and Control of a High Acceleration and High Precision Air Bearing Stage", 2011 Fourth International Conference on Intelligent Computation Technology and Automation, pp.619~623 (2011)
  3. Shengzhou Huang, "Precise Compensation for Positional Accuracy of Ultra-Precision Air-Bearing Motion Stage Based on the Self-Calibration Method", International Journal of Precision Engineering and Manufacturing, 22(6), pp.1039~1048 (2021), 한국정밀공학회[DOI]
  4. Wei Gao, "Measurement of multi-degree-of-freedom error motions of a precision linear air-bearing stage", Precision Engineering, 30(1), pp.96~103 (2006), Elsevier BV[DOI]
  5. Seung-Kook Ro, "A linear air bearing stage with active magnetic preloads for ultraprecise straight motion", Precision Engineering, 34(1), pp.186~194 (2010), Elsevier BV[DOI]
  6. 박상준, "에어 스테이지의 동적 특성에 미치는 가속도 및 감속도의 영향", 한국트라이볼로지학회지, 36(1), pp.39~46 (2020), 한국트라이볼로지학회[DOI]
  7. 류대원, "공기 스테이지의 형상 오차가 운동정밀도에 미치는 영향", 한국트라이볼로지학회지, 36(2), pp.68~74 (2020), 한국트라이볼로지학회[DOI]
  8. R. Snoeys, "Development of improved externally pressurized gas bearings", KSME Journal, 1(1), pp.81~88 (1987), Springer Science and Business Media LLC[DOI]
  9. M. Tauhiduzzaman, "Form error in diamond turning", Precision Engineering, 42, pp.22~36 (2015), Elsevier BV[DOI]
  10. Kim, W., "A Study on the Dynamic Characteristics of an Externally Pressurized Gas Bearing", J. Korean Soc. Tribol. Lubr. Eng, 7(2), pp.51~60 (1991)[DOI]

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