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공기 스테이지의 형상 오차가 운동정밀도에 미치는 영향

Effect of Shape Error of an Air Stage on Motion Precision

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주제분류기계공학

초록

In this study, the effect of the shape error of a guideway on the movement of a stage that uses an air bearing is analyzed. The shape error of moving parts supported by the air bearing is known not to affect the vibrations of moving parts as much as the magnitude of the shape error. This is called the “averaging effect.” In this study, the effect of shape error on a guideway, as well as the averaging effect of an air-bearing system, is analyzed theoretically using a dynamic-analysis program. The dynamic-analysis program applies a commercially available code in COMSOL and solves the Reynolds equation between the stage and the guideway, along with the equation of motion of the stage. The stage is modeled as a two-degree-of-freedom system. The shape error is applied to the film thickness function in the form of a sine wave. The stage movement is analyzed using the fast Fourier transform process. The eccentricity and tilting are found to be proportional to the amplitude of the shape error of the guideway. Stage vibrations are less than 10% of the amplitude of the shape error on the guideway. This means that the averaging effect of the air bearing is verified quantitatively. Moreover, if the air supply position matches the shape error in the guideway, there is a notable change in eccentricity and tilting.

Abstract

In this study, the effect of the shape error of a guideway on the movement of a stage that uses an air bearing is analyzed. The shape error of moving parts supported by the air bearing is known not to affect the vibrations of moving parts as much as the magnitude of the shape error. This is called the “averaging effect.” In this study, the effect of shape error on a guideway, as well as the averaging effect of an air-bearing system, is analyzed theoretically using a dynamic-analysis program. The dynamic-analysis program applies a commercially available code in COMSOL and solves the Reynolds equation between the stage and the guideway, along with the equation of motion of the stage. The stage is modeled as a two-degree-of-freedom system. The shape error is applied to the film thickness function in the form of a sine wave. The stage movement is analyzed using the fast Fourier transform process. The eccentricity and tilting are found to be proportional to the amplitude of the shape error of the guideway. Stage vibrations are less than 10% of the amplitude of the shape error on the guideway. This means that the averaging effect of the air bearing is verified quantitatively. Moreover, if the air supply position matches the shape error in the guideway, there is a notable change in eccentricity and tilting.

참고문헌 (10)

  1. Minseok Song, "Effect of shape errors on the stability of externally pressurized air journal bearings using semi-implicit scheme", Tribology International, 115, pp.580~590 (2017), Elsevier BV[DOI]
  2. 백홍, "자동차 헤드램프내 체결부품사이의 마찰계수 실험장치 개발", 한국트라이볼로지학회지, 35(1), pp.59~64 (2019), 한국트라이볼로지학회[DOI]
  3. Cai Tian, "Dynamic Modeling and Analysis of a 3-DOF Ultra-precision Positioning Stage with Air Bearinga", Procedia Engineering, 16, pp.264~270 (2011), Elsevier BV[DOI]
  4. Ro, S. K., "Static and Dynamic Characteristics of Magnetically Preloaded Air Bearing Stage for a 3-Axis Micro-Machine Tool", Proc. Korean Society of Machine Tool Engineers Conference, pp.468~472 (2005)
  5. Fei Xue, "Research on error averaging effect of hydrostatic guideways", Precision Engineering, 36(1), pp.84~90 (2012), Elsevier BV[DOI]
  6. 오정석, "직선운동 시스템의 정밀도 시뮬레이션 기술", 한국정밀공학회지, 28(3), pp.275~284 (2011), 한국정밀공학회
  7. Seung-Kook Ro, "A linear air bearing stage with active magnetic preloads for ultraprecise straight motion", Precision Engineering, 34(1), pp.186~194 (2010), Elsevier BV[DOI]
  8. 김경호, "Analysis of 5-DOF Motion Errors Influenced by the Guide Rails of an Aerostatic Linear Motion Stage", International Journal of Precision Engineering and Manufacturing, 15(2), pp.283~290 (2014), 한국정밀공학회
  9. Jeong, J. H., "5 D. O. F. Free Vibration Response Analysis of Linear Stage", Proc. of the Korean Society for Precision Engineering, pp.432~432 (2015)
  10. Khim, G., "Prediction and compensation of motion accuracy in a linear motion bearing table", Precision Engineering, 35(3), pp.393~399 (2011)

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