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Tilting 상태인 테이퍼 로울러의 탄성유체윤활 해석

Elastohydrodynamic Lubrication Analysis of a Tilted Tapered Roller

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참고문헌

키워드

주제분류기계공학

초록

Tapered roller bearings are widely used in equipment where high combined thrust and radial loads are experienced. A certain amount of tilting between the tapered rollers and the races always occurs because of bending moment load conditions and shaft deflection. It is now well understood that a coherent elastohydrodynamic lubrication (EHL) film separates the rollers and races. In spite of extensive study on EHL problems for over half a century, relatively few studies have focused on the finite line contacts problem. This study presents a complete numerical analysis of the effects of roller tilting on the EHL characteristics in a tapered roller bearing. We systematically analyze this highly nonlinear problem using finite differences with fully non-uniform grids and the Newton–Raphson method. Detailed EHL pressure distributions and film shapes are presented under moderate loads and material parameters. A very small roller tilting significantly affects the pressure distributions and film shapes near both ends of the roller. Moreover, the effect of tilting on the EHL characteristics at the small end is much greater than that at the large end. Therefore, in designing optimum profiles for tapered roller bearings, the profile radius should be larger at the small end.

Abstract

Tapered roller bearings are widely used in equipment where high combined thrust and radial loads are experienced. A certain amount of tilting between the tapered rollers and the races always occurs because of bending moment load conditions and shaft deflection. It is now well understood that a coherent elastohydrodynamic lubrication (EHL) film separates the rollers and races. In spite of extensive study on EHL problems for over half a century, relatively few studies have focused on the finite line contacts problem. This study presents a complete numerical analysis of the effects of roller tilting on the EHL characteristics in a tapered roller bearing. We systematically analyze this highly nonlinear problem using finite differences with fully non-uniform grids and the Newton–Raphson method. Detailed EHL pressure distributions and film shapes are presented under moderate loads and material parameters. A very small roller tilting significantly affects the pressure distributions and film shapes near both ends of the roller. Moreover, the effect of tilting on the EHL characteristics at the small end is much greater than that at the large end. Therefore, in designing optimum profiles for tapered roller bearings, the profile radius should be larger at the small end.

참고문헌 (12)

  1. Rahnejat, H., "Design of Profiled Taper Roller Bearings", Tribology Int, 12, pp.269~275 (1979)
  2. Dowson, D., "A Numerical Solution to the Elastohydrodynamic Problem", J. of Mech. Eng. Sci, 1, pp.7~15 (1959)
  3. Chen, X., "Review and Prospect of Developments in EHL of Finite Line Contacts", Proc. IUTAM Symposium on “Elastohydrodynamics and Micro-elastohydrodynamics (2004)
  4. Wymer, D. G., "Elastohydrodynamic Lubrication of a Line Contact", Proc. IMechE, 188, pp.221~231 (1973)
  5. Mostofi, A., "Elastohydrodynamic Lubrication of Finite Line Contacts", J. of Lub. Tech, 105, pp.598~604 (1983)
  6. Park, T. J., "Elastohydrodynamic Lubrication of a Finite Line Contacts", Wear, 223(1), pp.102~109 (1998)
  7. Yamashita, R., "An Analysis of Elastohydrodynamic Film Thickness in Tapered Roller Bearings", Tribology Series, 32, pp.617~637 (1997)
  8. Kushwaha, M., "Aligned and Misaligned Contacts of Rollers to Races in Elastohydrodynamic Finite Line Conjunctions", Proc. IMechE, J. of Mech. Eng. Sci, 216, pp.1051~1069 (2002)
  9. Yang, P., "Analysis on the Thermal Elastohydrodynamic Lubrication of Tapered Rollers in Opposite Orientation", Tribology Int, 40, pp.1627~1637 (2007)
  10. 박태조, "Misalignment가 있는 유한한 선접촉 EHL 문제의 수치해석", 한국윤활학회지, 26(5), pp.263~271 (2010), 한국윤활학회
  11. Park, T. J., "Effect of Roller Profile and Misalignment in EHL of Finite Line Contacts", Proc. of ASME 2010 “10th Biennial Conference on Engineering Systems Design and Analysis (ESDA 2010) (2010)
  12. 박태조, "프로파일링한 테이퍼 로울러의 탄성유체윤활 해석", 한국윤활학회지, 28(4), pp.153~159 (2012), 한국윤활학회

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