본문 바로가기
KERD
논문KCI 등재

Selective Laser Melting 방식으로 적층가공된 Ti-6Al-4V 합금의 내마모성 특성에 미치는 고온 UNSM 처리 영향에 대한 연구

Effects of High-temperature UNSM Treatment on Wear Resistance of Ti-6Al-4V Alloy Prepared by Selective Laser Melting

0

조회

0

다운로드

2

인용

0

참고문헌

키워드

주제분류기계공학

초록

In this study, the effects of ultrasonic nanocrystal surface modification (UNSM) treatment at room and high temperatures (RT and HT of 400oC) on friction and wear behavior of Ti-6Al-4V alloy prepared by selective laser melting (SLM) were investigated. The objective of this study is to improve the mechanical properties and frictional behavior of Ti-6Al-4V alloy by UNSM treatment. Dry friction and wear tests were conducted using a ball-on-disk method at RT with a bearing steel as the counter ball. Due to the high HT and UNSM treatment, the surface hardness tended to increase and surface roughness tended to reduce. X-ray diffraction (XRD) analysis showed that nanocrystallization structure and compressive residual stress were formed at the surface layer after UNSM treatment at both RT and HT. After UNSM treatment, it was observed that the wear rate was reduced by about 6% for the specimen treated at RT and a 28% reduction for the specimen treated at HT in comparison with the untreated one. Based on scanning electron microscope (SEM) images showed that the damage caused by fatigue wear occurred in the wear track of the heat-treated specimen, and it is believed to be the cause of the highest wear rate. Mechanical properties and wear resistance of Ti-6Al-4V alloy were improved and prospect of industrial application was confirmed. Further research is still required to improve the characteristics of SLM Ti-6Al-4V alloy to the level of wrought Ti-6Al-4V alloy.

Abstract

In this study, the effects of ultrasonic nanocrystal surface modification (UNSM) treatment at room and high temperatures (RT and HT of 400oC) on friction and wear behavior of Ti-6Al-4V alloy prepared by selective laser melting (SLM) were investigated. The objective of this study is to improve the mechanical properties and frictional behavior of Ti-6Al-4V alloy by UNSM treatment. Dry friction and wear tests were conducted using a ball-on-disk method at RT with a bearing steel as the counter ball. Due to the high HT and UNSM treatment, the surface hardness tended to increase and surface roughness tended to reduce. X-ray diffraction (XRD) analysis showed that nanocrystallization structure and compressive residual stress were formed at the surface layer after UNSM treatment at both RT and HT. After UNSM treatment, it was observed that the wear rate was reduced by about 6% for the specimen treated at RT and a 28% reduction for the specimen treated at HT in comparison with the untreated one. Based on scanning electron microscope (SEM) images showed that the damage caused by fatigue wear occurred in the wear track of the heat-treated specimen, and it is believed to be the cause of the highest wear rate. Mechanical properties and wear resistance of Ti-6Al-4V alloy were improved and prospect of industrial application was confirmed. Further research is still required to improve the characteristics of SLM Ti-6Al-4V alloy to the level of wrought Ti-6Al-4V alloy.

참고문헌 (17)

  1. Chunxiang Cui, "Titanium alloy production technology, market prospects and industry development", Materials & Design, 32(3), pp.1684~1691 (2011), Elsevier BV[DOI]
  2. Paramjit Singh, "On the characteristics of titanium alloys for the aircraft applications", Materials Today: Proceedings, 4(8), pp.8971~8982 (2017), Elsevier BV[DOI]
  3. William E. Frazier, "Metal Additive Manufacturing: A Review", Journal of Materials Engineering and Performance, 23(6), pp.1917~1928 (2014), Springer Science and Business Media LLC[DOI]
  4. Shunyu Liu, "Additive manufacturing of Ti6Al4V alloy: A review", Materials & Design, 164, pp.107552~ (2019), Elsevier BV[DOI]
  5. Żebrowski, R., "Effect of the Shot Peening on Surface Properties and Tribological Performance of Ti-6Al-4V Alloy Produced by Means of DMLS Technology", Arch. Metall. Mater (2019)[DOI]
  6. Jinzhong Lu, "High-performance integrated additive manufacturing with laser shock peening –induced microstructural evolution and improvement in mechanical properties of Ti6Al4V alloy components", International Journal of Machine Tools and Manufacture, 148, pp.103475~ (2020), Elsevier BV[DOI]
  7. Zhen Wang, "Influence of Ultrasonic Surface Rolling on Microstructure and Wear Behavior of Selective Laser Melted Ti-6Al-4V Alloy", Materials, 10(10), pp.1203~ (2017), MDPI AG[DOI]
  8. Hao Zhang, "The effects of ultrasonic nanocrystal surface modification on the fatigue performance of 3D-printed Ti64", International Journal of Fatigue, 103, pp.136~146 (2017), Elsevier BV[DOI]
  9. 노준석, "SLM방식으로 출력된 STS 316L의 기계적 및 마찰 · 마모특성에 미치는 UNSM처리 후 영향에 관한 연구", 한국트라이볼로지학회지, 34(6), pp.270~278 (2018), 한국트라이볼로지학회[DOI]
  10. Auezhan Amanov, "Effect of combined shot peening and ultrasonic nanocrystal surface modification processes on the fatigue performance of AISI 304", Surface and Coatings Technology, 358, pp.695~705 (2019), Elsevier BV[DOI]
  11. Amrinder Gill, "Comparison of mechanisms of advanced mechanical surface treatments in nickel-based superalloy", Materials Science and Engineering: A, 576, pp.346~355 (2013), Elsevier BV[DOI]
  12. G. Li, "Effects of the different frequencies and loads of ultrasonic surface rolling on surface mechanical properties and fretting wear resistance of HIP Ti–6Al–4V alloy", Applied Surface Science, 389, pp.324~334 (2016), Elsevier BV[DOI]
  13. A. Kermanpur, "Failure analysis of Ti6Al4V gas turbine compressor blades", Engineering Failure Analysis, 15(8), pp.1052~1064 (2008), Elsevier BV[DOI]
  14. Pyoun, Y. S., "A study on the Ultrasonic Nano Crystal Surface Modification(UNSM) Technology and It’s Application", Transactions of the KSME, A, pp.190~ (2009)
  15. Auezhan Amanov, "Local heat treatment with and without ultrasonic nanocrystal surface modification of Ti-6Al-4V alloy: Mechanical and tribological properties", Surface and Coatings Technology, 326, pp.343~354 (2017), Elsevier BV[DOI]
  16. Tatsuro Morita, "Strengthening of Ti–6Al–4V Alloy by Short-Time Duplex Heat Treatment", MATERIALS TRANSACTIONS, 46(7), pp.1681~1686 (2005), Japan Institute of Metals[DOI]
  17. Auezhan Amanov, "The usability and preliminary effectiveness of ultrasonic nanocrystalline surface modification technique on surface properties of silicon carbide", Applied Surface Science, 311, pp.448~460 (2014), Elsevier BV[DOI]

관련 논문AI추천

이 간행물의 다른 논문 (6건)