사출 성형공정 압력에 따른 PA6/GF 복합재료의 물리적 특성 및 성능 예측 시뮬레이션에 관한 연구
A Study on the Mechanical Properties and Performance Prediction Simulation of PA6/GF Composite Materials with Injection Molding Pressure
0
조회
0
다운로드
2
인용
0
참고문헌
키워드
초록
In this study, the relationship between fiber orientation and mechanical properties with the injection pressure of polyamide-6/glass fiber composite materials manufactured by the injection molding process was investigated. Also, an actual experimental data and finite element model-based simulation data were analyzed. Specimens were manufactured through the injection molding process setting the injection pressure differently to 700, 800, 900, and 1000 bar, respectively. A morphological analysis and orientation of the PA6/GF composite material were observed using Optical microscope. Through tensile and flexural strength tests, the mechanical properties of the PA6/GF composite materials with the injection pressure were studied. As a result, it was confirmed that the mechanical properties were the superior under the injection pressure of 900 bar molding conditions. In addition, the mechanical properties of the actually manufactured specimen (PA6/GF) and virtual engineering S/W((Digimat, Abaqus) were used to compare and analyze the analysis results for the mechanical properties, and based on the reliable DB, the physical properties of the PA6/GF composite characteristics were studied.
Abstract
In this study, the relationship between fiber orientation and mechanical properties with the injection pressure of polyamide-6/glass fiber composite materials manufactured by the injection molding process was investigated. Also, an actual experimental data and finite element model-based simulation data were analyzed. Specimens were manufactured through the injection molding process setting the injection pressure differently to 700, 800, 900, and 1000 bar, respectively. A morphological analysis and orientation of the PA6/GF composite material were observed using Optical microscope. Through tensile and flexural strength tests, the mechanical properties of the PA6/GF composite materials with the injection pressure were studied. As a result, it was confirmed that the mechanical properties were the superior under the injection pressure of 900 bar molding conditions. In addition, the mechanical properties of the actually manufactured specimen (PA6/GF) and virtual engineering S/W((Digimat, Abaqus) were used to compare and analyze the analysis results for the mechanical properties, and based on the reliable DB, the physical properties of the PA6/GF composite characteristics were studied.
참고문헌 (27)
- A. Das, "Current Understanding and Challenges in High Temperature Additive Manufacturing of Engineering Thermoplastic Polymers", Additive Manufacturing, 34, pp.101218~ (2020)
- A. Harsha, "An Investigation on Low Stress Abrasive Wear Characteristics of High Performance Engineering Thermoplastic Polymers", Wear, 271(5), pp.942~ (2011)
- H. Unal, "Friction and Wear Performance of Some Thermoplastic Polymers and Polymer Composites Against Unsaturated Polyester", Applied Surface Science, 252(23), pp.8139~ (2006)
- A. Mountasir, "Competitive Manufacturing of 3D Thermoplastic Composite Panels Based on Multi-layered Woven Structures for Lightweight Engineering", Composite Structures, 133, pp.415~ (2015)
- J. Gao, "Study of Friction Stir Spot Welding for Thermotolerant Engineering Thermoplastic Polyimide Joints", Part B : Journal of Engineering Manufacture, 235(11), pp.1810~ (2021)
- T. Aminabhavi, "Resistivity and Dimensional Stability of High-performance Engineering Thermoplastic Blend of Ethylene-propylene Random Copolymer and Isotactic Polypropylene Membrane in the Presence of Hazardous Haloalkanes", Journal of Hazardous Materials, 46(1), pp.71~ (1996)
- 심지현, "산화그래핀 첨가에 따른 에폭시 나노 복합재료의 열적 및 기계적 특성 연구", 한국염색가공학회지, 30(2), pp.98~106 (2018), 한국염색가공학회[DOI]
- 유성훈, "TiO2, Carbon black 및 POE로 보강된 열가소성 PETG 복합재료의 특성", 한국염색가공학회지, 31(4), pp.354~362 (2019), 한국염색가공학회[DOI]
- J. Gu, "Acoustic Emission Characterization of a Notched Aluminum Plate Repaired with a Fiber Composite Patch", Composites Part A : Applied Science and Manufacturing, 43(12), pp.2211~ (2012)
- Y. Zhou, "A Non-linear Damage Model for the Tensile Behavior of an Injection Molded Short E-glass Fiber Reinforced Polyamide-6,6", Materials Science and Engineering A, 393(1-2), pp.303~ (2005)
- J. P. Davim, "Machinability Study on Precision Turning of PA66 Polyamide With and Without Glass Fiber Reinforcing", Materials and Design, 30(2), pp.228~ (2009)
- A. Hassan, "Impact and Fiber Length Properties of Injection-molded Short and Long Glass Fiber-reinforced Polyamide 6,6Composites", Journal of Reinforced Plastics and Composites, 23(9), pp.969~ (2004)
- J. Chaichanawong, "Effect of Moisture on the Mechanical Properties of Glass Fiber Reinforced Polyamide Composites", Advanced Powder Technology, 27(3), pp.898~ (2016)
- 이평찬, "저분자 아미드계 활제 합성을 통한 폴리아미드6", 유리섬유 복합소재의 유동성 향상 연구, 2018, pp.42(4), 568~572[DOI]
- S. Kim, "Wear of Glass Fiber Reinforced Polyamide Worm Gear According to the Direction of the Glass Fiber", The Korean Society of Tribologists and Lubrication Engineers, 6, pp.108~ (2009)
- S. Kim, "Wear of Polyamide 12 Resin with Glass Fiber: The Effect of the Fiber Orientation and Content", Korean Tribology Society, 11, pp.191~ (2009)
- S. Tjong, "Impact Fracture Toughness of Short Glass Fiber-reinforced Polyamide 6,6 Hybrid Composites Containing Eastomer Particles using Essential Work of Fracture Concept", Materials Science and Engineering A, 347(1-2), pp.338~ (2003)
- I. Lévay, "The Effect of the Testing Conditions on the Fracture Mechanics Characteristics of Short Glass Fibre Reinforced Polyamide", Journal of Materials Processing Technology, 133(1-2), pp.143~ (2003)
- A. Pedroso, "The Influence of the Drying Process Time on the Final Properties of Recycled Glass Fiber Reinforced Polyamide 6", Polymer Testing, 21(2), pp.229~ (2002)
- Y. Ryu, "Shrinkage and Warpage Minimization of Glass-Fiber-Reinforced Polyamide 6Parts by Microcellular Foam Injection Molding", Polymers, 12(4), pp.889~ (2020)
- A. Hassan, "Moisture Absorption Effect on Thermal, Dynamic Mechanical and Mechanical Properties of Injection-molded Short Glass-fiber", polyamide 6,6 Composites, 2012, pp.13(7), 889~
- E. Kuram, "Micro-machinability of Injection Molded Polyamide 6 Polymer and Glass-fiber Reinforced Polyamide 6Composite", Composites Part B: Engineering, 88, pp.85~ (2016)
- M. Arif, "Multiscale Fatigue Damage Characterization in Short Glass Fiber Reinforced Polyamide-66", Composites Part B: Engineering, 61, pp.55~ (2014)
- X. Wang, "Microstructure and Properties of Glass Fiber-reinforced Polyamide", nylon Microcellular Foamed Composites, 2020, pp.12(10), 1~
- S. Tjong, "Short Glass Fiber-reinforced Polyamide 6,6 Composites Toughened with Maleated SEBS", Composites Science and Technology, 62(15), pp.2017~ (2002)
- G. Kim, "Durability Characteristics Analysis of Plastic Worm Wheel with Glass Fiber Reinforced Polyamide", Materials, 6(5), pp.1873~ (2013)
- B. Muangwaeng, "The Effect of Injection Parameters on Morphology in Metal Injection Moulding", Advanced Materials Research, 802, pp.174~ (2013)
