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Performance failure simulation and characteristic analysis of marine diesel engine turbocharging and gas-exchange system under different running conditions

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주제분류기계공학

초록

Taking a two-stroke marine diesel engine as an example, this study first builds up a thermodynamic simulation model of a turbocharging and gas-exchange system in MATLAB/Simulink, which is verified by the experimental results of a diesel engine under normal conditions. The boundary condition and corresponding model parameters are changed to simulate typical performance failures, including extremely high engine room temperature, intake filter blockage, intercooler fouling at the water side, overly high intercooler cooling water temperature, scavenging port fouling, clogged turbine nozzle, worn turbocharger bearing, and turbine exhaust passage fouling. The thermodynamic parameters of a diesel engine under different running conditions and performance failures are analyzed in terms of relative deviation, which demonstrates the relationship between the performance failures and thermodynamic parameters. This relationship could be mostly free of the engine running conditions. Finally, a normalization method is proposed to eliminate the influences of the engine room temperature and intercooler cooling water temperature. Thus, the performance failures could be detected according to the relative deviation of the proposed thermodynamic parameters under different running conditions throughout the entire engine working range. This method may provide a more practical foundation and possible breakthrough in the condition monitoring and failure diagnosis of marine diesel engines onboard ships.

Abstract

Taking a two-stroke marine diesel engine as an example, this study first builds up a thermodynamic simulation model of a turbocharging and gas-exchange system in MATLAB/Simulink, which is verified by the experimental results of a diesel engine under normal conditions. The boundary condition and corresponding model parameters are changed to simulate typical performance failures, including extremely high engine room temperature, intake filter blockage, intercooler fouling at the water side, overly high intercooler cooling water temperature, scavenging port fouling, clogged turbine nozzle, worn turbocharger bearing, and turbine exhaust passage fouling. The thermodynamic parameters of a diesel engine under different running conditions and performance failures are analyzed in terms of relative deviation, which demonstrates the relationship between the performance failures and thermodynamic parameters. This relationship could be mostly free of the engine running conditions. Finally, a normalization method is proposed to eliminate the influences of the engine room temperature and intercooler cooling water temperature. Thus, the performance failures could be detected according to the relative deviation of the proposed thermodynamic parameters under different running conditions throughout the entire engine working range. This method may provide a more practical foundation and possible breakthrough in the condition monitoring and failure diagnosis of marine diesel engines onboard ships.

참고문헌 (14)

  1. Hu Yihuai, "Accident Analysis and Safety Assessment of Marine Machinery System", pp.94~100 (2013), China Communications Press
  2. D. T. Hountalas, "Development and application of a fully automatic troubleshooting method for large marine diesel engines", Applied Thermal Engineering, 19(3), pp.299~324 (1999)
  3. D. T. Hountalas, "Prediction of marine diesel engine perfor-mance under fault conditions", Applied Thermal Engineer-ing, 20(18), pp.1753~1783 (2000)
  4. N. F. Sakellaridis, "Development and validation of a new turbo-charger simulation methodology for marine two stroke die-sel engine modelling and diagnostic applications", Energy, 91, pp.952~966 (2015)
  5. J. A. P. Rubio, "Marine diesel engine failure simulator based on thermodynamic model", Applied Thermal Engineering, 144, pp.982~995 (2018)
  6. G. Theotokatos, "Devel-opment of an extended mean value engine model for pre-dicting the marine two-stroke engine operation at varying settings", Energy, 143, pp.533~545 (2018)
  7. N. Matulić, "Engine model for onboard marine engine failure simulation", Journal of Ther-mal Analysis and Calorimetry, 141, pp.119~130 (2020)
  8. L. Pinfang, "Impact of environmental conditions on operation of main engines on ships and man-agement strategies", Journal of Jimei University(Natural Science Edition), 10(1), pp.49~52 (2005)
  9. G. Hongzhong, "Thermal Process Simulation Calculation of Turbocharged Diesel Engine" (1985), Shanghai Jiaotong University Press
  10. L. Lianxi, "Simulation and op-timization of flow resistance and noise characteristics of air cleaner", Automotive Engineering, 33(12), pp.1092~1097 (2011)
  11. W. Haiyan, "Turbocharger thermodynamic model and diesel engine dynamic simula-tion", Internal Combustion Engine Engineering, 38(2), pp.128~134 (2017)
  12. G. Linfu, "Establishment, veri-fication and simulation of steady state matching model be-tween leaved ordinary turbocharger and engine", Internal Combustion Engine Engineering, 66(3), pp.66~68 (2003)
  13. S. Yingmei, "Average model and simulation of turbocharged diesel engine", Diesel Engine Design and Manufacture, 19(2), pp.19~23 (2004)
  14. L. Ruishui, "Research on Modeling and Model Checking Methods of Average Value of Turbocharged Diesel Engine", M. S., pp.2014

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