생산정보를 이용한 자동차 조립 서열시스템에 관한 연구
Automobile Assembly Sequence System Using Production Information
1
조회
0
다운로드
2
인용
0
참고문헌
키워드
초록
For zero inventory and mixed assembly production, JIT (Just In Time) production system in Toyota and JIS (Just-In-Sequence) production system in Hyundai motor co. have been proposed in automobile production areas. Even though the production systems are popular in the areas, many subcontract companies producing part-modules for final production at a parent company suffers from excessive or shortage amount of inventory due to the time gap of production and delivery to the parent company. In this study, we propose an efficient real-time assembly sequence system applying a well-known Pareto method using Paint-In information in painting process and daily production planning information. Based on this system, a production line can estimate the shortage amount of UPH (Units Per Hour) at production line and recovers the amount before operating assembly production in the line. The proposed system provides efficiency on productivity compared with the previous system.
Abstract
For zero inventory and mixed assembly production, JIT (Just In Time) production system in Toyota and JIS (Just-In-Sequence) production system in Hyundai motor co. have been proposed in automobile production areas. Even though the production systems are popular in the areas, many subcontract companies producing part-modules for final production at a parent company suffers from excessive or shortage amount of inventory due to the time gap of production and delivery to the parent company. In this study, we propose an efficient real-time assembly sequence system applying a well-known Pareto method using Paint-In information in painting process and daily production planning information. Based on this system, a production line can estimate the shortage amount of UPH (Units Per Hour) at production line and recovers the amount before operating assembly production in the line. The proposed system provides efficiency on productivity compared with the previous system.
참고문헌 (21)
- Bergen, M. E., "Constraintbased Vehicle Assembly Line Sequencing", Lecture Notes in Computer Science, 2056, pp.88~99 (2001)
- Choi, W. J., "A Daily Production Sequencing system for the automobile assembly Plant", IE Interface, 9(2), pp.61~74 (1996)
- Choi, W. J., "Automation of Real-time Production Sequencing System of an Automobile Assembly Line", IE Interface, 9(2), pp.47~59 (1996)
- 정명기, "모듈생산방식에 따른 부품조달체계 변화에 관한 연구：현대자동차 아산공장을 중심으로", 경상논총, 25(3), pp.35~54 (2007), 한독경상학회
- Ha, Y. H., "Implementation of a Vehicle Production Sequencing Module Using Constraint Satisfaction Technique for Vehicle Production Planning System", IE Interfaces, 16(3), pp.352~361 (2003)
- Jang, J.S., "Design of Automobile Assembly Line Using Assembly Cell Method", pp.395~402 (2004), The Korean Institute of Industrial Engineers
- 김득수, "자동차 생산라인을 위한 통합창고 시스템", 산업경영시스템학회지, 37(2), pp.1~8 (2014), 한국산업경영시스템학회
- Kim, K.H., "Web-based Process Planning System for Automotive Final Assembly Shop", Proceedings of the Korean Society of Automotive Engineers, pp.993~998 (2003)
- Kim, Y. K., "A Scheme to Strengthen SCM of Auto Part Supplier Using RFID", Review of Industry and Management, 19(1), pp.209~218 (2006)
- Kim, Y.M., "Grouping In a Mixed-model Assembly Line", IE Interface, 9(2), pp.39~45 (1996)
- Ko, H.S., "Collaborative Material and Process Planning with Production Flow Analysis for the Automotive General Assembly Shop", Proceedings of the Korean Society of Automotive Engineers, pp.1379~1384 (2004)
- 20 Principle : The Secret of Achieving More with Less, "The 80", pp.2001, Koch, R.
- 이청호, "토요타 생산시스템의 도입 전제조건에 관한 연구 - 한일자동차부품기업의 사례를 중심으로 -", 산업경제연구, 17(5), pp.1833~1853 (2004), 한국산업경제학회
- Lee, J.S., "Development of an e-SCM system for a supply chain of an auto mobile company", Proceedings of the Korean Operations Research and Management Science Society, 2005, 72~79
- Myung, S.Y., "Digital Process Planning in Automotive Assembly Line", Proceedings of the Korean Society of Automotive Engineers, pp.1139~1144 (2002)
- Park, C.G., "A Simulation Study on the Automobile Front End Module Supply Chain System", Proceedings of the Korean Operations Research and Management Science Society, 2003, 863~868
- Park, H. K., "Automation of Color IE Selection System in the Automobile Painting Shop", IE Interface, 9(2), pp.39~45 (1996)
- Sheen, D. M., "A Process Planning System for Machining of Dies for Auto-Body Production", International Journal of Precision Engineering and Manufacturing, 17(5), pp.108~115 (2000)
- Sipper, D., "Production Planning, Control, and Integration" (1997), McGraw-Hill Co, Inc
- Warwick, T., "Tackling Car Sequencing Using a Generic Genetic Algorithm Strategy", Evolutionary Computation, 3(3), pp.267~298 (1995)
- Yoon, S.Y., "A Study of the Implementation scheme of the RFID system in logistics", 박사, pp.2007