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생산환경 변화에 따른 최적 Material Flow Control 선택방법

Selection Method for Optimal Shop Floor Control According to Manufacturing Environment

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주제분류산업공학

초록

Material flow control (MFC) is a kind of operational policy to control of the movement of raw materials, components, and products through the manufacturing lines. It is very important because it varies throughput, line cycle time, and work-in-process (WIP) under the same manufacturing environments. MFC can be largely categorized into three types such as Push, Pull, and Hybrid. In this paper, we set various manufacturing environments to compare five existing MFC mechanisms: Push, Pull, and Hybrid (CONWIP, Gated MaxWIP, Critical WIP Loops, etc). Three manufacturing environments, manufacturing policies (make to stock and make to order), demand (low, medium, high), and line balancing (balanced, unbalanced, and highly unbalanced) are considered. The MFCs are compared in the point of the five functional efficiencies and the proposed compounded efficiency. The simulation results shows that the Push is superior in the functional efficiency and GMWIP is superior in the compounded efficiency.

Abstract

Material flow control (MFC) is a kind of operational policy to control of the movement of raw materials, components, and products through the manufacturing lines. It is very important because it varies throughput, line cycle time, and work-in-process (WIP) under the same manufacturing environments. MFC can be largely categorized into three types such as Push, Pull, and Hybrid. In this paper, we set various manufacturing environments to compare five existing MFC mechanisms: Push, Pull, and Hybrid (CONWIP, Gated MaxWIP, Critical WIP Loops, etc). Three manufacturing environments, manufacturing policies (make to stock and make to order), demand (low, medium, high), and line balancing (balanced, unbalanced, and highly unbalanced) are considered. The MFCs are compared in the point of the five functional efficiencies and the proposed compounded efficiency. The simulation results shows that the Push is superior in the functional efficiency and GMWIP is superior in the compounded efficiency.

참고문헌 (9)

  1. "AnyLogic"[URL]
  2. Grosfeld-Nir, A., "Gated MaxWIP : a strategy for controlling multistage production systems", International Journal of Production Research, 40(11), pp.2557~2567 (2002)
  3. Grosfeld-Nir, A., "Push and pull strategies for controlling multistage production systems", International Journal of Production Research, 38(11), pp.2361~2375 (2000)
  4. Hopp, W.J., "Spearman, Factory Physics : Foundations of Manufacturing Management" (2007), McGraw-Hill
  5. Khojasteh-Ghamari, Y., "Developing a framework for performance analysis of a production process controlled by Kanban and CONWIP", Journal of Intelligent Manufacturing, 23, pp.61~71 (2012)
  6. Lee, K. H., "Formal integration of Process Planning and Shop Floor Control With Petri Nets", Proceedings of The Korean Operations Research and Management Science Society, 1, pp.619~622 (1996)
  7. Sepehri, M.M., "Critical WIP loops: a mechanism for material flow control in flow lines", International Journal of Production Research, 45(12), pp.2759~2773 (2007)
  8. Sipper, D., "Production Planning, Control and Integration" (1997), McGraw-Hill
  9. Spearman, M.L., "CONWIP : a pull alternative to kanban", International Journal of Production Research, 28(5), pp.879~894 (1990)

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