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자동차 조향장치의 트라이볼로지적 고장특성에 관한 사례연구

Case Study of Tribological Failure Characteristics in Automotive Steering System

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주제분류기계공학

초록

The purpose of this paper is to study and analyze the failure examples on tribological characteristics of an automotive steering system. In this failure study, the grease leakage may stick leaked grease, dust, and wear particles between pinion and rack gears in mechanical steering system. In the case of seal failures such as a rod seal, o-ring and oil seals, the gear box and oil pump do not operate properly due to lack of oils. This means that oil pump does not supply a working fluid and produce a normal oil pressure of the steering system. This leads to leak a working fluid from the seals and produce a wear between pinion and rack gears. Especially, the leaked oil is usually mixed with internal wear particles and foreign dust/fine sands. Thus no leakage of working oils is very important design concepts, which is strongly related to the sealing components and smoothly operating of the mechanical friction parts of power steering system.

Abstract

The purpose of this paper is to study and analyze the failure examples on tribological characteristics of an automotive steering system. In this failure study, the grease leakage may stick leaked grease, dust, and wear particles between pinion and rack gears in mechanical steering system. In the case of seal failures such as a rod seal, o-ring and oil seals, the gear box and oil pump do not operate properly due to lack of oils. This means that oil pump does not supply a working fluid and produce a normal oil pressure of the steering system. This leads to leak a working fluid from the seals and produce a wear between pinion and rack gears. Especially, the leaked oil is usually mixed with internal wear particles and foreign dust/fine sands. Thus no leakage of working oils is very important design concepts, which is strongly related to the sealing components and smoothly operating of the mechanical friction parts of power steering system.

참고문헌 (13)

  1. Stability Analysis of an Articulated Vehicle Steering System, "Rolland D. Scholl", ~, pp.SAE paper 710527
  2. The Design Concept of an Integral Power Steering System for Heavy Duty Trucks, "K, Okamoto", ~, pp.SAE paper 770673
  3. Integrated Electro-Hydraulic Power Steering System with Low Electric Energy Consumption, "Keiji Suzuki", ~, pp.SAE paper 950580
  4. Elementary Study on Bldc Controller for Electric Power Steering System, "Yong Sheng Hu", ~, pp.SAE paper 2004-01-1096
  5. Implication of 42 V Battery Power on the Design of Motors for Electric Power Steering System, "Sunil Murthy", ~, pp.SAE paper 2000-01-3306
  6. Development of Variable-Valve-Gain Rotary Valve for Speed Proportional Power Steering System, "K. Uchida", ~, pp.SAE paper 891979
  7. Improvement in Driver-Vehicle System performance by Varying Steering Gain with Vehicle Speed and Steering Angle-Variable Gear-Ratio Steering System, "Yasuo Shimiza", ~, pp.SAE paper 1999-01-0395
  8. "Owner’s manual of Hyundai Motors, Sonata", 6~ (2008)
  9. "Owner’s manual of Toyota Motors", 7~11 (2006)
  10. "Owner’s manual of Ford Motors", ~ (2007)
  11. "Owner’s manual of BMW Motors", ~ (2008)
  12. IL Kwon Lee, "Automotive Failure Diagnosis", Sun Hak, ~ (2002)
  13. Improvements in Rack and Pinion Steering Gears, "H. Kurachi", ~, pp.SAE paper 830996

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