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New business opportunity: Green field project with new technology

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Since 2009 of global financial crisis, shipbuilding industry has undergone hard times seriously. After such a long depression, the latest global shipping market index shows that the economic recovery of global shipbuilding market is underway. Especially, nations with enormous resources are going to increase their productivity or expanding their shipyards to accommodate a large amount of orders expected in the near future. However, few commercial projects have been carried out for the practical shipyard layout designs even though those can be good commercial opportu-nities for shipbuilding engineers. Shipbuilding starts with a shipyard construction with a large scale investment initially. Shipyard design and the equipment layout problem, which is directly linked to the productivity of ship production, is an important issue in the production planning of mass production of ships. In many cases, shipbuilding yard design has relied on the experience of the internal engineer, resulting in sporadic and poorly organized processes. Consequently, economic losses and the trial and error involved in such a design process are inevitable problems. The starting point of shipyard construction is to design a shipyard layout. Four kinds of engineering parts required for the shipyard layout design and construction. Those are civil engineering, building engineering, utility engineering and production layout engineering. Among these parts, production layout engineering is most important because its result is used as a founda-tion of the other engineering parts, and also, determines the shipyard capacity in the shipyard lifecycle. In this paper, the background of shipbuilding industry is explained in terms of engineering works for the recognition of the macro trend. Nextly, preliminary design methods and related case study is introduced briefly by referencing the previous re-search. Lastly, the designed work of layout design is validated using the computer simulation technology.

Abstract

Since 2009 of global financial crisis, shipbuilding industry has undergone hard times seriously. After such a long depression, the latest global shipping market index shows that the economic recovery of global shipbuilding market is underway. Especially, nations with enormous resources are going to increase their productivity or expanding their shipyards to accommodate a large amount of orders expected in the near future. However, few commercial projects have been carried out for the practical shipyard layout designs even though those can be good commercial opportu-nities for shipbuilding engineers. Shipbuilding starts with a shipyard construction with a large scale investment initially. Shipyard design and the equipment layout problem, which is directly linked to the productivity of ship production, is an important issue in the production planning of mass production of ships. In many cases, shipbuilding yard design has relied on the experience of the internal engineer, resulting in sporadic and poorly organized processes. Consequently, economic losses and the trial and error involved in such a design process are inevitable problems. The starting point of shipyard construction is to design a shipyard layout. Four kinds of engineering parts required for the shipyard layout design and construction. Those are civil engineering, building engineering, utility engineering and production layout engineering. Among these parts, production layout engineering is most important because its result is used as a founda-tion of the other engineering parts, and also, determines the shipyard capacity in the shipyard lifecycle. In this paper, the background of shipbuilding industry is explained in terms of engineering works for the recognition of the macro trend. Nextly, preliminary design methods and related case study is introduced briefly by referencing the previous re-search. Lastly, the designed work of layout design is validated using the computer simulation technology.

참고문헌 (12)

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  8. 송영주, "시뮬레이션을 이용한 블록조립 공정 능력 분석", 대한조선학회 논문집, 46(1), pp.78~86 (2009), 대한조선학회
  9. 송영주, "Research on a simulation-based ship production support system for middle-sized shipbuilding companies", International Journal of Naval Architecture and Ocean Engineering, 1(2), pp.70~77 (2009), 대한조선학회
  10. 송영주, "New shipyard layout design for the preliminary phase & case study for the green field project", International Journal of Naval Architecture and Ocean Engineering, 5(1), pp.132~146 (2013), 대한조선학회
  11. Steinhauer, D., "Simulation Aided Production Planning in Block Assembly", Conference on Computer Applications and Information Technology in the Maritime Industries, pp.96~102 (2006)
  12. Woo, J. H., "Modeling and Simulation of Indoor Shop System of Shipbuilding by Integration of the Product, Process, Resource and Schedule Information", 박사, pp.2005

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