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다층 FCAW가 적용된 SS400 맞대기 용접이음부의 기계적 특성 파악을 위한 열탄소성 변형 수치해석

Numerical Simulation to Predict the Mechanical Characteristics of Butt Joint Specimen of SS400 Panel by Flux Core Arc Welding

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초록

This paper presents a numerical procedure to investigate the mechanical strength of SS400 structure joined by multi-pass FCAW. Therefore, an efficient three-dimensional welding simulation model was suggested to predict a mechanical properties of welded structure and investigate its welding deformation, when the multi-layer FCAW method was applied to the butt jointed SS400 panel. This model also is presented in order to get the profile of residual deformation and stress. To define heat source model of FCAW, the welded SS400 specimen with 2-pass FCAW was observed and the heat affected zone was measured. Throughout the consideration of results by the suggested computational simulation, the efficient welding simulation and mechanical characteristics of the specimen are discussed.

Abstract

This paper presents a numerical procedure to investigate the mechanical strength of SS400 structure joined by multi-pass FCAW. Therefore, an efficient three-dimensional welding simulation model was suggested to predict a mechanical properties of welded structure and investigate its welding deformation, when the multi-layer FCAW method was applied to the butt jointed SS400 panel. This model also is presented in order to get the profile of residual deformation and stress. To define heat source model of FCAW, the welded SS400 specimen with 2-pass FCAW was observed and the heat affected zone was measured. Throughout the consideration of results by the suggested computational simulation, the efficient welding simulation and mechanical characteristics of the specimen are discussed.

참고문헌 (11)

  1. 한일욱, "조선·해양 부문의 강재 개발 동향 및 용접성", 대한용접접합학회지, 27(1), pp.25~33 (2009), 대한용접접합학회
  2. 황세윤, "EH40과 API2W강재의 극 후판재 다층 FCAW 버트 접합부 잔류응력해석", 대한용접접합학회지, 28(3), pp.65~72 (2010), 대한용접접합학회
  3. James, M. N., "Residual stress and strain in MIG butt welds in 5083-H321 aluminum: As-welded and fatigue cycled", Int J of Fatigue, 31(1), pp.28~40 (2009)
  4. Teng, T. L., "Effect of Residual stresses on fatigue crack initiation life for butt-welded joints", Journal of Materials Processing Technology, 145, pp.325~335 (2004)
  5. Jang, G. B., "The Effects of Root Opening on Mechanical Properties, Deformation and Residual Stress on Weldments", Welding Research Supplement (2001)
  6. Kim, I. S., "A Study on Analysis of Heat Transfer and Residual Stress on the Weld Zone using FEM", Journal of the Korean Society of Machine Tool Engineers, 9(5), pp.96~104 (2000)
  7. Lee, C. H., "Three-dimensional finite element simulation of residual stresses in circumferential welds of steel pipe including pipe diameter effects", Materials Science and Engineering, 487(1), pp.210~218 (2008)
  8. Lee, J. H., "Effect of Melting Pool on the Residual Stress of Welded Structures in Finite Element Analysis", Journal of Ship and Ocean Technology, 11(3), pp.14~23 (2007)
  9. Hwang, S. Y., "Numerical Analysis and Experiments of Residual Stress in Tandem EGW for Very Thick Plate", Journal of KWJS Conference, 50, pp.11~ (2008)
  10. Goldak, J., "A New Finite Element Model for Welding Heat Sources", Metallurgical Transactions, 15B, pp.299~305 (1983)
  11. Hwang, S. Y., "Finite element analysis of residual stress distribution in a thick plate joined using two-pole tandem electro-gas welding", Journal of Materials Processing Technology, 229, pp.349~360 (2016)

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