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Chromate-free Hybrid Coating for Corrosion Protection of Electrogalvanized Steel Sheets

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초록

Both electrogalvanized and hot-dip galvanized steel sheets have been finally produced via organic-inorganic surface coating process on the zinc surface to enhance corrosion resistance and afford additional functional properties. Recently, POSCO has been developed a variety of chromate-free coated steels that are widely used in household, construction and automotive applications. New organic-inorganic hybrid coating solutions as chromate alternatives are comprised of surface modified silicate with silane coupling agent and inorganic corrosion inhibitors as an aqueous formulation. In this paper we have prepared new type of hybrid coatings and evaluated quality performances such as corrosion resistance, spot weldability, thermal tolerance, and paint adhesion property etc. The electrogalvanized steels with these coating solutions exhibit good anti-corrosion property compared to those of chromate coated steels. Detailed components composition of coating solutions and experimental results suggest that strong binding between organic-inorganic hybrid coating layer and zinc surface plays a key role in the advanced quality performances.

Abstract

Both electrogalvanized and hot-dip galvanized steel sheets have been finally produced via organic-inorganic surface coating process on the zinc surface to enhance corrosion resistance and afford additional functional properties. Recently, POSCO has been developed a variety of chromate-free coated steels that are widely used in household, construction and automotive applications. New organic-inorganic hybrid coating solutions as chromate alternatives are comprised of surface modified silicate with silane coupling agent and inorganic corrosion inhibitors as an aqueous formulation. In this paper we have prepared new type of hybrid coatings and evaluated quality performances such as corrosion resistance, spot weldability, thermal tolerance, and paint adhesion property etc. The electrogalvanized steels with these coating solutions exhibit good anti-corrosion property compared to those of chromate coated steels. Detailed components composition of coating solutions and experimental results suggest that strong binding between organic-inorganic hybrid coating layer and zinc surface plays a key role in the advanced quality performances.

참고문헌 (5)

  1. , Official Journal of EU, L 37, pp.19~ (2003)
  2. , Official Journal of EU, L 37, pp.24~ (2003)
  3. M. Yamshita, "Growing Steel Sheets and Coated Steel Sheets", The 167th and 168th Nishiyama Memorial Technical Symposium, pp.158~ (1998)
  4. W. J. Van Ooij, "A Novel Self-Priming Coating for Corrosion Protection", Proceedings of the 3rd International Engineering Congress (2004)
  5. P. Innocenzi, "Hybrid Organic-Inorganic Sol-Gel Materials Based on Epoxy-Amine Systems", Journal of Sol-Gel Science and Technology, 35, pp.225~ (2005)

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