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써큐레이터의 플라스틱 후면 커버 성형용 금형에 적용된 형상 적응형 냉각 채널의 효과

Effect of Conformal Cooling Channels Applield to Mold for Plastic Back Cover of Circulator

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참고문헌

키워드

주제분류기계공학

초록

The longest process in the injection molding process is the cooling process of the molded product. Therefore, shortening the cooling time is key to reducing the injection molding cycle time. For fast cooling time, the production of conformal cooling channels using metal 3D printing instead of the conventional linear cooling channels is continuously increasing. In this study, the cooling effect of the conventional linear cooling channel application and the conformal cooling channel application using metal 3D printing was compared in the design of the back cover molding mold of the circulator that has been widely used recently. The comparison of the cooling effect was based on the mold temperature and the molded product temperature for a certain period of time after completion of molding. It was confirmed that the time required to eject from the mold with the conformal cooling channel to the ejecting temperature of the molded product was reduced by 28.7%, and the maximum temperature of the mold was also reduced by 40%.

Abstract

The longest process in the injection molding process is the cooling process of the molded product. Therefore, shortening the cooling time is key to reducing the injection molding cycle time. For fast cooling time, the production of conformal cooling channels using metal 3D printing instead of the conventional linear cooling channels is continuously increasing. In this study, the cooling effect of the conventional linear cooling channel application and the conformal cooling channel application using metal 3D printing was compared in the design of the back cover molding mold of the circulator that has been widely used recently. The comparison of the cooling effect was based on the mold temperature and the molded product temperature for a certain period of time after completion of molding. It was confirmed that the time required to eject from the mold with the conformal cooling channel to the ejecting temperature of the molded product was reduced by 28.7%, and the maximum temperature of the mold was also reduced by 40%.

참고문헌 (11)

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  2. S. J. Park, "Optimal Cooing System Design for the Injection Molding Process", Polymer Engineering and Science, 38, pp.1450~1462 (1998)
  3. 한지수, "곡선형 형상적응형 냉각채널을 갖는금형 코어 제작을 위한 DMT 공정개발", 한국기계가공학회지, 18(11), pp.104~109 (2019), 한국기계가공학회
  4. 한성렬, "형상 적응형 냉각채널 적용을 통한 카메라용 플라스틱 렌즈 후드의 변형 개선", 한국기계기술학회지, 21(1), pp.133~139 (2019), 한국기계기술학회[DOI]
  5. S. Kitayama, "Numerical Optimization of Process Parameters in Plastic Injection Molding for Minimizing Weldlines and Clamping Force using Conformal Cooling Channel", Journal of Manufacturing Process, 32, pp.782~790 (2018)
  6. 박홍석, "DESIGN OF CONFORMAL COOLING CHANNELS FOR AN AUTOMOTIVE PART", International Journal of Automotive Technology, 10(1), pp.87~93 (2009), 한국자동차공학회
  7. J. P. Beaumont, "Runner and Gating Design Handbook", pp.158~167 (2018), Hanser
  8. S. R. Han, "Development of Plastic Passenger Air Bag Housing for Replacing the Steel PAB Housing and Reducing the Automobile Weight", Journal of the Brazilian Society of Mechanical Sciences and Engineering, 40, pp.224~ (2018)
  9. R. Dangel, "Injection Moulds for Beginners", pp.183~200 (2016), Hanser
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  11. D. O. Kazmer, "Injection Mold Design Engineering", pp.173~174 (2016), Hanser

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