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실험계획법에 의한 Al-2024의 고속 정면 밀링가공과 신뢰성 검토

High Speed Face Milling Machining and Reliability Examination of Al-2024 by the Design of Experiment

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주제분류기계공학

초록

This paper presents a study of the influence of cutting parameters on surface finish obtained by face milling. Cutting conditions have significantly great effect on surface quality in high-precision machining. Fundamentally, surface roughness are strongly correlated with cutting parameters such as feed rate, cutting speed and depth of cut. Optimal selection of the cutting parameters can obtain better surface roughness. Therefore, optimization of the cutting parameters in a face milling based on the parameter design of the Taguchi method is adopted in this paper to improve surface roughness. And optimal cutting parameters based on the results of the S/N ratio and ANOVA analyses to performance high-precision machining is obtained and verified by confirmation test.

Abstract

This paper presents a study of the influence of cutting parameters on surface finish obtained by face milling. Cutting conditions have significantly great effect on surface quality in high-precision machining. Fundamentally, surface roughness are strongly correlated with cutting parameters such as feed rate, cutting speed and depth of cut. Optimal selection of the cutting parameters can obtain better surface roughness. Therefore, optimization of the cutting parameters in a face milling based on the parameter design of the Taguchi method is adopted in this paper to improve surface roughness. And optimal cutting parameters based on the results of the S/N ratio and ANOVA analyses to performance high-precision machining is obtained and verified by confirmation test.

참고문헌 (8)

  1. W.H.Yang, "Design optimization of cutting parameters for turning operations based on the Taguchi method", Journal of Materials Processing Technology, 84, pp.122~129 (1998)
  2. P.G.Benardos, "Prediction od surface roughness in CNC face milling using neural networks and Taguchi's design of experiments", Robotics and Computer Integrated Manufacturing, 18, pp.343~354 (2002)
  3. 박성현, "다구찌 방법을 중심으로 한 응용실험 계획법" (1997), 영지문화사
  4. 박동규, "최신실험계획법" (1999), 기전연구사
  5. W.T.Kwon, "Improvement of the Surface Roughness by Changing Chamfered Angle of the Insert in Face Milling", Trans.of KSPE, 18(7), pp.155~160 (2001)
  6. H.Y.Lee, "Effect of Tool Angles on Surface Roughness in Face milling", Proceedings of the KSMTE fall conference, pp.26~31 (1998)
  7. S.I.Kim, "A Study on Characteristics of Surface Roughness by Cutting Condition Variation in Face Milling", Proceedings of the KSMTE spring conference, pp.248~253 (1997)
  8. Song,M..S, "Statistical quality control using statistical", Youngchi, 420~438 (2002)

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