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기어 강도 향상을 위한 SCM420H재의 고농도 침탄 열처리에 관한 연구

A Study on the Super-Carburizing Heat Treatment of SCM420H Material to Improve Gear Strength

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주제분류기계공학

초록

Recently, weight lightening is a key issue for various mechanical components to improve the fuel efficiency. For this reason, many researchers have been studying focused on the development of surface hardening treatment and metallic materials with high strength and wear resistance. In this study, we examine the formation of carbide at the surface of the gear machined by SCM420H steel after super-carburizing in order to improve the wear resistance of gear. The experimental results show that super-carburizing heat treatment gives rise to carbide dispersion across wider range of depth and higher carbon concentration than general carburizing heat treatment. Carbide having spheroidal or spherical shape had a size under 2 micro-meter produced in austenite grain boundaries or within austenite grains during super-carburizing. The super-carburized specimen maintained the hardness, HV700 above, at the 0.6mm depth and had a 10.4% lower coefficient of friction which was 0.766. This results from the dispersed carbide which lowered the coefficient of friction and ended up affecting wear resistance. Consequently, we conclude that super-carburizing heat treatment has more influence on the improvement of hardness, wear resistance compared to general carburizing heat treatment.

Abstract

Recently, weight lightening is a key issue for various mechanical components to improve the fuel efficiency. For this reason, many researchers have been studying focused on the development of surface hardening treatment and metallic materials with high strength and wear resistance. In this study, we examine the formation of carbide at the surface of the gear machined by SCM420H steel after super-carburizing in order to improve the wear resistance of gear. The experimental results show that super-carburizing heat treatment gives rise to carbide dispersion across wider range of depth and higher carbon concentration than general carburizing heat treatment. Carbide having spheroidal or spherical shape had a size under 2 micro-meter produced in austenite grain boundaries or within austenite grains during super-carburizing. The super-carburized specimen maintained the hardness, HV700 above, at the 0.6mm depth and had a 10.4% lower coefficient of friction which was 0.766. This results from the dispersed carbide which lowered the coefficient of friction and ended up affecting wear resistance. Consequently, we conclude that super-carburizing heat treatment has more influence on the improvement of hardness, wear resistance compared to general carburizing heat treatment.

참고문헌 (10)

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  2. 최인표, "이온질화처리된 Inconel 625 합금의 기계적 성질 및 마모 특성에 관한 연구", 한국기계기술학회지, 17(4), pp.823~829 (2015), 한국기계기술학회
  3. T. Naito, "Carburization of gears" (2010), Science book publication
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  5. 신정호, "0.16C-0.60Si-2.00Cr-0.34Mo강의 피팅강도에 미치는 고탄소 침탄의 영향", 대한금속·재료학회지, 50(7), pp.517~522 (2012), 대한금속·재료학회[DOI]
  6. R. Nino, "Super-carbonitriding to improve the rolling-contact fatigue life of motorcycle crank pins", Yamaha Motor Technical Review (2003)
  7. Lee-Der Liu, "Super-carburization of low alloy steel in a vacuum furnace", Surface and Coatings Technology, 183, pp.233~238 (2004)
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  9. Orville E. Cullen, "Canadian Patent No. 610, 554", ~
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