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복합용접 데이터 시뮬레이터 및 용접 공정 모니터링시스템 개발에 관한 연구

A Study on the Development of a Multi-process Welding Data Simulator and Welding Process Monitoring System

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주제분류기계공학

초록

In this study, we proposed a simulator for the development of a digital multi-process welding machine and a welding process monitoring system. The simulator, which mimics the data generation process of the welding machine, is composed of process control circuit, peripheral device circuit, and wireless communication circuit. Utilizing this simulator, we aimed to develop a welding process monitoring system that can monitor the welding situations of four multi-process welding machines and three processes each, with data transmission through wireless communication. Through the operation of the proposed simulator, sequential digital processing of multi-process welding data and wireless communication were achieved. The welding process monitoring system enabled real-time monitoring and accumulation of the process data. The selection of upper and lower limits for process variables was carried out using a deep neural network based on allowable changes in bead shape, enabling the management of welding quality by applying a process control technique based on the trend of received data.

Abstract

In this study, we proposed a simulator for the development of a digital multi-process welding machine and a welding process monitoring system. The simulator, which mimics the data generation process of the welding machine, is composed of process control circuit, peripheral device circuit, and wireless communication circuit. Utilizing this simulator, we aimed to develop a welding process monitoring system that can monitor the welding situations of four multi-process welding machines and three processes each, with data transmission through wireless communication. Through the operation of the proposed simulator, sequential digital processing of multi-process welding data and wireless communication were achieved. The welding process monitoring system enabled real-time monitoring and accumulation of the process data. The selection of upper and lower limits for process variables was carried out using a deep neural network based on allowable changes in bead shape, enabling the management of welding quality by applying a process control technique based on the trend of received data.

참고문헌 (11)

  1. 이창제, "디지털 제어를 이용한 알루미늄 아크 용접기의 기술현황", 대한용접접합학회지, 31(1), pp.26~32 (2013), 대한용접접합학회
  2. Y. O. Kim, "Multi-process Welding Machine, Korea Patent KR101679718B1", ~ (2016)
  3. 황동수, "실시간 용접품질 모니터링 시스템의 개발 및 적용 동향", 대한용접접합학회지, 30(1), pp.44~50 (2012), 대한용접접합학회
  4. J. I. Lee, "Study on Prediction of Welding Process Parameters by a Prediction of Back-bead", Journal of the Korean Society of Mechanical Technology, 2(1), pp.161~169 (2000)
  5. Development of Digital Multi-process Welding System for building a Welding Smart Factory, Industry- Univerity Collabo R&D Report, "S. H. Baek", ~ (2023)
  6. D. S. Nagesh, "Prediction of Weld Bead Geometry and Penetration in Shielded Metal Arc Welding using Artificial Neural Networks", Journal of Materials Processing Technology, 123, pp.303~312 (2002)
  7. N. H. Tran, "Development of an Artificial Intelligence Based System for Predicting Weld Bead Geometry", Applied Sciences, 13(7), pp.4232~ (2023)[DOI]
  8. P. Kumar, "Optimizing Pulsed GTAW Process Parameters for Bead Geometry of Titanium Alloy using Taguchi Method", Asian Sciences, 4(1&2), pp.78~82 (2009)
  9. 박기범, "가스금속아크 용접에서 비드 형상 변화에 따른공정 변수 예측", 한국기계가공학회지, 21(10), pp.66~74 (2022), 한국기계가공학회[DOI]
  10. C. E. Park, "Mathematical Models for Optimal Bead Geometry for GMA Welding Process", International Journal of KWS, 3(1), pp.8~16 (2003)
  11. Montgomery, D., "Introduction to Statistical Quality Control" (1996), John Wiley & Sons, Inc

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