본문 바로가기
KERD
논문KCI 등재

OPC UA를 활용한 CNC 연삭기 공정개선에 관한 연구

A Study on Process Improvement of CNC Grinding Machine Using OPC UA

1

조회

0

다운로드

0

인용

0

참고문헌

키워드

주제분류기계공학

초록

This study aims to evaluate the effectiveness of adding CNC parameter monitoring functionality using OPC UA to the existing HMI for CNC grinding machines, specifically focusing on maintaining machining precision for ferrous materials despite changes in grinding wheel diameter post-dressing. Three workpieces, each ground with different wheel diameters (WD162.24, WD162.22, WD162.20), were subjected to profile error measurements at various angles within a ±4.0μm tolerance range. The elliptical shape of the workpieces required diameter measurements across a 90-degree section. Results indicated that, despite slight deviations, all workpieces remained within the specified tolerance range, demonstrating that the OPC UA-based monitoring system effectively maintains machining precision after wheel dressing. This suggests significant potential for improving grinding processes for ferrous materials using OPC UA-integrated CNC systems.

Abstract

This study aims to evaluate the effectiveness of adding CNC parameter monitoring functionality using OPC UA to the existing HMI for CNC grinding machines, specifically focusing on maintaining machining precision for ferrous materials despite changes in grinding wheel diameter post-dressing. Three workpieces, each ground with different wheel diameters (WD162.24, WD162.22, WD162.20), were subjected to profile error measurements at various angles within a ±4.0μm tolerance range. The elliptical shape of the workpieces required diameter measurements across a 90-degree section. Results indicated that, despite slight deviations, all workpieces remained within the specified tolerance range, demonstrating that the OPC UA-based monitoring system effectively maintains machining precision after wheel dressing. This suggests significant potential for improving grinding processes for ferrous materials using OPC UA-integrated CNC systems.

참고문헌 (10)

  1. Smith, J., "Significance of Diamond as a Cutting Tool in Ultra-Precision Machining Process" (2020), IntechOpen
  2. Hatefi, S, "Design and Analysis of Ultra-Precision Smart Cutting Tool for In-Process Force Measurementand Tool Nanopositioning in Ultra-High-Precision Single-Point Diamond Turning", Micromachines, 14(10), pp.1857~ (2023)
  3. König, W., "High Performance Grinding", Journal of Materials Processing Technology, 214(10), pp.2042~2050 (2014)
  4. "is Dressing and Why Does Your Grinding Wheel Need It?", Okuma, ~ (2020)
  5. "Machine Data Collection: Enabling Data-Driven Manufacturing", MachineMetrics, ~ (2023)
  6. "Unified Architecture - OPC Foundation", OPC Foundation, ~ (2020)
  7. Lee, Y., "Design and Implementation of Facility Monitoring System based on AAS and OPC UA for Smart Manufacturing", The Journal of The Institute of Internet, Broadcasting and Communication (IIBC), 21(2), pp.41~47 (2021)
  8. "UA Part 2: Security - Certificate Management", OPC Foundation, ~ (2020)
  9. "Configuration Manual SINUMERIK Access MyMachine", OPC UA, 2019
  10. "Unit 5: CNC Operation – Manufacturing Processes 4-5", Open Oregon, ~ (2024)

관련 논문AI추천

이 간행물의 다른 논문 (27건)