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The microstructure and corrosion resistance of micro-arc oxidation coatings on SiCp/A356 composites

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Micro-arc oxidation (MAO) coatings were prepared on a SiCp/A356 composite. The microstructure and phase composition of the coatings on the SiCp/A356 composite were examined by XRD and SEM methods. It was found that there were two layers in the coating, a dense layer which was mainly composed of crystalline α-Al2O3 and a loose layer which consisted of γ-Al2O3 and mullite. The coating was well bonded to the SiCp/A356 substrate. The corrosion behavior of the coated and uncoated SiCp/ A356 composites was evaluated with a salt spray test and a potentiodynamic polarization technique. The results of the salt spray test showed that the coating could improve the corrosion resistance of SiCp/A356 by 11 times. The corrosion potential was shifted significantly in the anodic direction and the corrosion current density of the coated SiCp/A356 composite was reduced.

Abstract

Micro-arc oxidation (MAO) coatings were prepared on a SiCp/A356 composite. The microstructure and phase composition of the coatings on the SiCp/A356 composite were examined by XRD and SEM methods. It was found that there were two layers in the coating, a dense layer which was mainly composed of crystalline α-Al2O3 and a loose layer which consisted of γ-Al2O3 and mullite. The coating was well bonded to the SiCp/A356 substrate. The corrosion behavior of the coated and uncoated SiCp/ A356 composites was evaluated with a salt spray test and a potentiodynamic polarization technique. The results of the salt spray test showed that the coating could improve the corrosion resistance of SiCp/A356 by 11 times. The corrosion potential was shifted significantly in the anodic direction and the corrosion current density of the coated SiCp/A356 composite was reduced.

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