Multi-response optimisation for turning of magnesium alloy with untreated and cryogenic treated carbide inserts by grey relational analysis
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This research work includes an extensive experimental analysis to explore the significance of cryogenic treated (CT) anduntreated (UT) carbide cutting inserts on the machinability of AZ91D Mg alloy. A Taguchi L18 orthogonal array is employedto gather data for the analysis. Grey relational analysis (GRA) with both, equal weight (EqW) method along with entropybased weight method (EWM) are utilized to optimize the parameters of performance measures viz. surface roughness (Ra),cutting-tool temperature (T), cutting-force (Fz) and tool-wear (VB). CT cutting inserts yield better results than untreated one. The GRA results provided the optimal parameter combination for both types of weight-allocation methods as 80 m/min cuttingspeed, 0.5 mm depth of cut, 0.1 mm/rev feed for CT cutting insert. Confirmation test evidenced that, Ra, Fz, T and VB valuesare considerably reduced by 20%, 12%, 10% and 46% respectively while machining with cryogenic treated tool (CTT).
Abstract
This research work includes an extensive experimental analysis to explore the significance of cryogenic treated (CT) anduntreated (UT) carbide cutting inserts on the machinability of AZ91D Mg alloy. A Taguchi L18 orthogonal array is employedto gather data for the analysis. Grey relational analysis (GRA) with both, equal weight (EqW) method along with entropybased weight method (EWM) are utilized to optimize the parameters of performance measures viz. surface roughness (Ra),cutting-tool temperature (T), cutting-force (Fz) and tool-wear (VB). CT cutting inserts yield better results than untreated one. The GRA results provided the optimal parameter combination for both types of weight-allocation methods as 80 m/min cuttingspeed, 0.5 mm depth of cut, 0.1 mm/rev feed for CT cutting insert. Confirmation test evidenced that, Ra, Fz, T and VB valuesare considerably reduced by 20%, 12%, 10% and 46% respectively while machining with cryogenic treated tool (CTT).
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