본문 바로가기
KERD
논문KCI 등재

타겟 샘플링 검사를 통한 출하품질 향상에 관한 사례 연구

A Case Study on the Target Sampling Inspection for Improving Outgoing Quality

1

조회

0

다운로드

1

인용

0

참고문헌

키워드

주제분류학제간연구

초록

Purpose: For improving outgoing quality, this study presents a novel sampling framework based on predictive analytics. Methods: The proposed framework is composed of three steps. The first step is the variable selection. The knowledge-based and data-driven approaches are employed to select important variables. The second step is the model learning. In this step, we consider the supervised classification methods, the anomaly detection methods, and the rule-based methods. The applying model is the third step. This step includes the all processes to be enabled on real-time prediction. Each prediction model classifies a product as a target sample or random sample. Thereafter intensive quality inspections are executed on the specified target samples. Results: The inspection data of three Samsung products (mobile, TV, refrigerator) are used to check functional defects in the product by utilizing the proposed method. The results demonstrate that using target sampling is more effective and efficient than random sampling. Conclusion: The results of this paper show that the proposed method can efficiently detect products that have the possibilities of user's defect in the lot. Additionally our study can guide practitioners on how to easily detect defective products using stratified sampling

Abstract

Purpose: For improving outgoing quality, this study presents a novel sampling framework based on predictive analytics. Methods: The proposed framework is composed of three steps. The first step is the variable selection. The knowledge-based and data-driven approaches are employed to select important variables. The second step is the model learning. In this step, we consider the supervised classification methods, the anomaly detection methods, and the rule-based methods. The applying model is the third step. This step includes the all processes to be enabled on real-time prediction. Each prediction model classifies a product as a target sample or random sample. Thereafter intensive quality inspections are executed on the specified target samples. Results: The inspection data of three Samsung products (mobile, TV, refrigerator) are used to check functional defects in the product by utilizing the proposed method. The results demonstrate that using target sampling is more effective and efficient than random sampling. Conclusion: The results of this paper show that the proposed method can efficiently detect products that have the possibilities of user's defect in the lot. Additionally our study can guide practitioners on how to easily detect defective products using stratified sampling

참고문헌 (20)

  1. Boetticher, G. D, "Nearest neighbor sampling for better defect prediction", ACM SIGSOFT Software Engineering Notes, 30(4), pp.1~6 (2005)
  2. 최성운, "PPM 부적합품률의 샘플링 검사 계획의 고찰", 대한안전경영과학회지, 9(4), pp.137~142 (2007), 대한안전경영과학회
  3. Cheo, Songwoon, "Practical Limitations of Theoretical Acceptance Sampling", Proceedings of the Safety Management and Science Conference (2011), Korea Safety Management and Science
  4. 정혜란, "4차 산업혁명시대의 스마트 팩토리 구축을 위한 품질전략", 품질경영학회지, 48(1), pp.87~105 (2020), 한국품질경영학회[DOI]
  5. Efron, B., "An introduction to the bootstrap" (1994), CRC press
  6. Feigenbaum, A. V., "Total quality control" (1991)
  7. Ferrell Jr, W.G, "Design of economically optimal acceptance sampling plans with inspection error", Computers & Operations Research, 29(10), pp.1283~1300 (2002)
  8. Hodges, J. L, "The significance probability of the Smirnov two-sample test", Arkiv för Matematik, 3(5), pp.469~486 (1958)
  9. Holte, R. C, "Very simple classification rule perform well on most commonly used datasets", Machine Learning, 11(1), pp.63~90 (1993)
  10. Hsu, L. F., "Economic design of acceptance sampling plans in a two-stage supply chain", Advances in Decision Sciences (2012)
  11. 강필성, "이상치 탐지 방법론을 활용한 반도체 가상 계측 결과의 신뢰도 추정", 대한산업공학회지, 38(1), pp.46~56 (2012), 대한산업공학회
  12. 김민석, "앙상블 학습을 이용한 DRAM 모듈 출하 품질보증 검사 불량 예측", 산업공학(IE interfaces), 25(2), pp.178~186 (2012), 대한산업공학회[DOI]
  13. "KS Q ISO 2859-1. Sampling schemes indexed by acceptance quality limit (AQL) for lot-by -lot inspection", Korean Agency for Technology and Standards, ~ (2019)
  14. 이창기, "고차원 범주형 자료를 위한 비지도 연관성 기반 범주형 변수 선택 방법", 품질경영학회지, 47(3), pp.537~552 (2019), 한국품질경영학회[DOI]
  15. Liu, F. T., "Isolation forest", 2008 eighth ieee international conference on data mining. IEEE (2008)
  16. Mann, H. B., "On a test of whether one of two random variables is stochastically larger than the other", The Annals of Mathematical Statistics, pp.50~60 (1947)
  17. Meinshausen, Nicolai, "Stability selection", Journal of the Royal Statistical Society : Series B(Statistical Methodology), 72(4), pp.417~473 (2010)
  18. 송호준, "오픈퀄리티 품질성과지표(QSC)의 중요도 분석 연구", 품질경영학회지, 49(1), pp.61~79 (2021), 한국품질경영학회[DOI]
  19. Sunter, S., "Practical random sampling of potential defects for analog fault simulation", 2014 International Test Conference. IEEE (2014)
  20. Yang, Inmo, "Statistical Quality Control Statistical Process Control" (2018), Minyoungsa

관련 논문AI추천

이 간행물의 다른 논문 (14건)