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Study on System Support for Offshore Plant Piping Process Using 3D Simulator

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주제분류해양공학

초록

An offshore plant is an offshore platform that can process oil and gas resources in rough seas with a poor working environment. Moreover, it is a complex structure with different types of offshore facilities and a large amount of outfitting that connects different offshore installations. In particular, an enormous amount of various piping materials is installed in a relatively narrow space, and thus, the difficulty of working is relatively high compared to working in ships or ground plants. Generally, when the 3D detailed design is completed, an offshore plant piping process is carried out at the shipyard with ISO 2D fabrication drawings and ISO 2D installation drawings. If a worker wants to understand the three-dimensional piping composition in the working area, he can only use three-dimensional viewers that provide limited functionality. As offshore plant construction progresses, correlating work with predecessors becomes more complicated and rework occurs because of frequent design changes. This viewer function makes it difficult to identify the 3D piping structure of the urgently needed part. This study deals with the process support method based on a system using a 3D simulator to improve the efficiency of the piping process. The 3D simulator is based on the Unity3D engine and can be simulated by considering the classification and priority of 3D models by the piping process in the system. Further, it makes it possible to visualize progress information of the process. In addition, the punch content can be displayed on the 3D model after the pipe inspection. Finally, in supporting the data in relation to the piping process, it is considered that 3D-simulator-supported piping installing could improve the work efficiency by more than 99% compared to the existing method.

Abstract

An offshore plant is an offshore platform that can process oil and gas resources in rough seas with a poor working environment. Moreover, it is a complex structure with different types of offshore facilities and a large amount of outfitting that connects different offshore installations. In particular, an enormous amount of various piping materials is installed in a relatively narrow space, and thus, the difficulty of working is relatively high compared to working in ships or ground plants. Generally, when the 3D detailed design is completed, an offshore plant piping process is carried out at the shipyard with ISO 2D fabrication drawings and ISO 2D installation drawings. If a worker wants to understand the three-dimensional piping composition in the working area, he can only use three-dimensional viewers that provide limited functionality. As offshore plant construction progresses, correlating work with predecessors becomes more complicated and rework occurs because of frequent design changes. This viewer function makes it difficult to identify the 3D piping structure of the urgently needed part. This study deals with the process support method based on a system using a 3D simulator to improve the efficiency of the piping process. The 3D simulator is based on the Unity3D engine and can be simulated by considering the classification and priority of 3D models by the piping process in the system. Further, it makes it possible to visualize progress information of the process. In addition, the punch content can be displayed on the 3D model after the pipe inspection. Finally, in supporting the data in relation to the piping process, it is considered that 3D-simulator-supported piping installing could improve the work efficiency by more than 99% compared to the existing method.

참고문헌 (9)

  1. Daewoo Shipbuilding & Marine Engineering(DSME), "Method of Validation Check for Piping 2D & 3D Information. Patent Application Number 10-2015-0012344", Korean Intellectual Property Office, ~ (2015)
  2. 함동균, "해양플랜트 의장품 조달관리를 위한 배관 공정 리드타임 예측 모델에 관한 연구", 대한조선학회 논문집, 53(1), pp.29~36 (2016), 대한조선학회
  3. 김진석, "UHF RFID기반 이동형 파이프 스풀 위치 인식 시스템 개발", 정보처리학회논문지. 컴퓨터 및 통신시스템, 3(10), pp.329~336 (2014), 한국정보처리학회[DOI]
  4. 오민재, "빅데이터 분석을 이용한 해양 구조물 배관 자재의 소요량 예측", 대한조선학회 논문집, 55(3), pp.243~251 (2018), 대한조선학회[DOI]
  5. 박중구, "프로세스 마이닝 기법을 이용한 해양플랜트 배관재 제작 공정 관리 방법에 관한 연구", 대한조선학회 논문집, 56(2), pp.143~151 (2019), 대한조선학회[DOI]
  6. 박중구, "CAD 정보를 활용한 해양 배관재 설치 준비율 관리 방법에 관한 연구", 대한조선학회 논문집, 56(2), pp.152~160 (2019), 대한조선학회[DOI]
  7. 박중구, "해양플랜트 배관재 공정관리 방법에 관한 연구", 대한조선학회 논문집, 55(2), pp.124~135 (2018), 대한조선학회[DOI]
  8. Samsung Heavy Industries (SHI), "Piping Work Management System and Method. Patent Application Number 10-2015-0087612", Korean Intellectual Property Office, ~ (2015)
  9. Wei, Y., "Automatic Generation of Assembly Sequence for the Planning of Outfitting Processes in Shipbuilding", Journal of Ship Production and Design, 28(2), pp.49~59 (2012)[DOI]

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