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초음파 나노표면개질을 적용한 궤도차량용 토션바 제조 및 재제조용 표면 개질기술에 관한 연구

UNSM Surface Technology for Manufacturing and Remanufacturing Torsion Bars for Crawler Vehicles

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참고문헌

키워드

주제분류해양공학

초록

The Ultrasonic Nanocrystal Surface Modification (UNSM) technology improves the fatigue life of a torsion bar by inducing compressive residual stress on the surface layer. The UNSM is applied to replace the presetting method and shot peening technology. The torsion bar must be changed periodically because of a lack of durability and a phenomenon related to the stress relaxation. The torsion fatigue test specimens were made of DIN17221 material, and the results showed that the fatigue life was 5 times more than under durability test conditions. A comparison test between the commercial vehicles' presetting method and shot peened torsion bar and the UNSM torsion bar showed that the UNSM could replace the presetting method and shot peening. The results for the stress relaxation and service life renewal study of used torsion bars also give a brief introduction to the UNSM technology.

Abstract

The Ultrasonic Nanocrystal Surface Modification (UNSM) technology improves the fatigue life of a torsion bar by inducing compressive residual stress on the surface layer. The UNSM is applied to replace the presetting method and shot peening technology. The torsion bar must be changed periodically because of a lack of durability and a phenomenon related to the stress relaxation. The torsion fatigue test specimens were made of DIN17221 material, and the results showed that the fatigue life was 5 times more than under durability test conditions. A comparison test between the commercial vehicles' presetting method and shot peened torsion bar and the UNSM torsion bar showed that the UNSM could replace the presetting method and shot peening. The results for the stress relaxation and service life renewal study of used torsion bars also give a brief introduction to the UNSM technology.

참고문헌 (11)

  1. Altenberger, I, "Deep Rolling - The Past, The Present and The Future", Proc. 9th Int. Conf. on Shot Peening, pp.144~155 (2005)
  2. Prevey, P, "Overview of Low Plasticity Burnishing for Mitigation of Fatigue Damage Mechanisms", Proc. 9th Int. Conf. on Shot Peening, pp.267~272 (2005)
  3. Suh, C.M, "A Stduy on The Alternative Technonogy Using UNSM Instead of The Persetting Method for Torsion Bar", International journal of modern physics B, 24(15-16), pp.2435~2440 (2010)
  4. Suh, C.M, "Fatigue Characteristics of SKD-61 by Ultrasonic Nanocrystal Surface Modification Technology Under Static Load Variation", International journal of modern physics B, 24(15), pp.2645~2650 (2010)
  5. Suh, C.M, "Improvement of VHCF Properties of AISI 1045, 4137, 52100 & H13 Steel by UNSM Treatment", 2011년도 한국해양공학회 춘계학술대회 (2011)
  6. Suh, C.M, "A Study on the Mechanical Characteristic of Ultrasonic Cold Forged SKD61", Journal of Modern Physics B, 20(25), pp.4541~4546 (2006)
  7. Suh, C.M, "Fatigue and mechanical characteristics of nano-structured tool steel by ultrasonic cold forging technology", MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING, 443(1-2), pp.101~106 (2007), ELSEVIER SCIENCE SA
  8. High Cycles Fatigue (HCF) Science and Technology Program 2001 Annual Report, "Thomas, M.B", ~, pp.AFRL-PRWP- TR-2002-2060 (2002)
  9. Watanabe, Y, "Effect of Ultrasonic Shot Peening on Fatigue Strength of High Strength Steel", Proc. 8th Int. Conf. on Shot Peening, pp.306~310 (2003)
  10. 서창민, "VHCF(>Mega cycle fatigue)와 표면처리 기술의 연구", 2011년도 한국해양공학회 춘계학술대회 (2011)
  11. 편영식, "초음파 나노표면개질기술의 특성과 활용방안 연구", 대한기계학회논문집 A, 33(03), pp.190~195 (2009), 대한기계학회

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