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CAE 해석을 이용한 오토바이 리어카울 사출성형에 관한 연구

A study on the motorcycle lear cowl injection molding by CAE analysis

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초록

In this paper, in order to improve the formability and quality of the injection molded parts in the molds for molding the motorcycle rear cowl injection molded parts with different volumes at the same time, the flow of the molded parts is changed through the injection molding CAE analysis by changing the gate position, runner size and position. It is to find the optimum gate position, the diameter of the runner and the position where the balance is equal. The molded article formed by the optimization resulted in the uniformity of the molten resin at the same time at the corner of the product, thereby maintaining the flow balance favorable for mass production at lower injection pressure.

Abstract

In this paper, in order to improve the formability and quality of the injection molded parts in the molds for molding the motorcycle rear cowl injection molded parts with different volumes at the same time, the flow of the molded parts is changed through the injection molding CAE analysis by changing the gate position, runner size and position. It is to find the optimum gate position, the diameter of the runner and the position where the balance is equal. The molded article formed by the optimization resulted in the uniformity of the molten resin at the same time at the corner of the product, thereby maintaining the flow balance favorable for mass production at lower injection pressure.

참고문헌 (8)

  1. 박기윤, "휴대폰 커버 사출성형의 CAE 해석 및 최적화", 한국기계가공학회지, 11(2), pp.60~65 (2012), 한국기계가공학회
  2. Jacque, M. S., "An Analysis of Thermal Warpage in Injection Molded Flat parts Due to Unbalanced Cooling", Polymer Engineering and Science, 22(4), pp.241~247 (1982)
  3. Jae-Yeol Jung, "A Study on Weldline and Deformation of Molded Parts Using Extruded CAE Analysis", J. Korean Academic Industrial Society, pp.371~374 (2008)
  4. Ji-Eun Hwang, "The Analysis of Injection Molding for Electronic Dehumidifier", J. The korea society of manufacturing process engineers, pp.167~171 (2006)
  5. Yuan Zhongshuang, "Interated CAD", CAE, Journal of Engineering for industry, pp.1995, 117[DOI]
  6. 김준민, "사출성형에서 런너 크기의 최적화를 위한 CAE 적용", 소성∙가공, 15(5), pp.347~353 (2006), 한국소성∙가공학회
  7. Irvin I. Rubin, "Injection Molding, Theory and Practice", pp.3~11 (1972), John Wiley & Sons
  8. D. G Baird, "Polymer Processing", pp.277~282 (1998), John Wiley & Sons

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