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머시닝센터를 활용한 알루미늄합금의 마찰교반용접 특성 분석

Analysis of friction stir welding characteristics of aluminum alloy using machining center

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초록

The purpose of this study was to analyze the change in tensile strength characteristics of the weld when the welding speed and rotational speed of the tool, which are representative variables of the friction stir welding process. The equipment used in the experiment was Machining Center No. 5. The material used in the experiment is an AA6061-T6 alloy, and a rolled plate with a thickness of 2mm was used. Two experimental variables were selected, the welding speed of the tool and the rotational speed of the tool. The experimental conditions were selected in the range in which a healthy weld could be obtained through a preliminary experiment. The welding speed of the tool was increased to 100mm/min, 200mm/min, and 300mm/min, and the rotational speed of the tool was increased to 1000rpm, 2000rpm, and 3000rpm. As a result of the experiment, the tensile strength increased as the rotational speed of the tool changed at each tool welding speed. In addition, as the welding speed of the tool increased, the tensile strength of the weld was increased. The condition with the highest tensile strength of the weld was found to be a tool feed speed of 300 mm/min and a tool rotation speed of 3000rpm.

Abstract

The purpose of this study was to analyze the change in tensile strength characteristics of the weld when the welding speed and rotational speed of the tool, which are representative variables of the friction stir welding process. The equipment used in the experiment was Machining Center No. 5. The material used in the experiment is an AA6061-T6 alloy, and a rolled plate with a thickness of 2mm was used. Two experimental variables were selected, the welding speed of the tool and the rotational speed of the tool. The experimental conditions were selected in the range in which a healthy weld could be obtained through a preliminary experiment. The welding speed of the tool was increased to 100mm/min, 200mm/min, and 300mm/min, and the rotational speed of the tool was increased to 1000rpm, 2000rpm, and 3000rpm. As a result of the experiment, the tensile strength increased as the rotational speed of the tool changed at each tool welding speed. In addition, as the welding speed of the tool increased, the tensile strength of the weld was increased. The condition with the highest tensile strength of the weld was found to be a tool feed speed of 300 mm/min and a tool rotation speed of 3000rpm.

참고문헌 (7)

  1. H. T. Kim, "Recent Research Trend of Friction Stir Welding Process", Spring Conference of The Korean Welding and Joining Society, 49, pp.77~ (2008)
  2. James, M. N, "Weld Tool Travel Speed Effects on Fatigue Life of Friction Stir Welds in 5083Aluminum", International Journal of Fatigues, (25), pp.1389~1398 (2003)
  3. 박희상, "Al6061-T6 마찰교반용접시 핀 형상과 이송속도가 기계적 강도에 미치는 영향에 관한 연구", 한국생산제조학회지, 17(4), pp.22~28 (2008), 한국생산제조학회
  4. 장석기, "Al 7075-T651의 마찰교반 용접에 대한 회전속도와 이송속도의 영향", 대한기계학회논문집 A, 31(4), pp.532~593 (2007), 대한기계학회
  5. S. K. Jang, "A Development of Optimizing Tools for Friction Stir Welding with 2mm Thick Aluminum using a Milling Machine", Journal of The Korean Society of Marine Engineering, 25(4), pp.91~96
  6. 김원경, "철도차량용 A6005 압출재의 용접방법에 따른 접합부 기계적 특성 및 FSW용접 변수의 민감도 분석", 한국철도학회논문집, 13(2), pp.131~138 (2010), 한국철도학회
  7. S. W. Kim, "The Joints Properties of Friction Stir Welded 5052Al Alloy", KWS 2003-Autumn, pp.69~71 (2003)

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