본문 바로가기
KERD
논문KCI 등재

Factors Influencing Characteristics of Sand Core for Water Jacket in Automotive Cylinder Blocks Casting

0

조회

0

다운로드

0

인용

0

참고문헌

키워드

주제분류학제간연구

초록

The characteristics of the foundry sand were analyzed for water jacket core required to prevent structural deformation from the heat generated in the cylinder bore during the casting of the cylinder block of an automobile. The sand core tensile strength tester, AFS-GFN, and optical microscope were used to evaluate the its properties. If the SiO2 content is high in the foundry sand, the dimensional defects and veining defects occur due to high temperature expansion. Also, if it is too low, the core breakage, porosities, chemical burn-on defects occur. The particle size index and grain shape influenced the core strength and resin consumption, resulting in fluctuations in defect types. The higher the alkalinity of the dried sand, the lower the core strength. And the more basic, the lower the core strength. At the resin content of 1.6∼1.8%, the increase in core strength after 1 hour curing was approximately at its maximum.

Abstract

The characteristics of the foundry sand were analyzed for water jacket core required to prevent structural deformation from the heat generated in the cylinder bore during the casting of the cylinder block of an automobile. The sand core tensile strength tester, AFS-GFN, and optical microscope were used to evaluate the its properties. If the SiO2 content is high in the foundry sand, the dimensional defects and veining defects occur due to high temperature expansion. Also, if it is too low, the core breakage, porosities, chemical burn-on defects occur. The particle size index and grain shape influenced the core strength and resin consumption, resulting in fluctuations in defect types. The higher the alkalinity of the dried sand, the lower the core strength. And the more basic, the lower the core strength. At the resin content of 1.6∼1.8%, the increase in core strength after 1 hour curing was approximately at its maximum.

참고문헌 (16)

  1. Bernhard J. Stauder, "Foundry sand core property assessment by 3-point bending test evaluation", Journal of Materials Processing Technology, 237, pp.188~196 (2016), Elsevier BV[DOI]
  2. 유기현, "3D CAD, 3D 프린터 활용과 광경화수지 주물 결함", 한국융합학회논문지, 8(3), pp.169~176 (2017), 한국융합학회[DOI]
  3. Hiba Bargaoui, "Thermomechanical behavior of resin bonded foundry sand cores during casting", Journal of Materials Processing Technology, 246, pp.30~41 (2017), Elsevier BV[DOI]
  4. Surjit Kumar Gandhi, "Reduction of rejection of cylinder blocks in a casting unit: A six sigma DMAIC perspective", Journal of Project Management, pp.81~96 (2019), Growing Science[DOI]
  5. Himanshu Khandelwal, "Effect of Binder Composition on the Shrinkage of Chemically Bonded Sand Cores", Materials and Manufacturing Processes, 30(12), pp.1465~1470 (2015), Informa UK Limited[DOI]
  6. Denis Alexandrovich Chemezov, "CONDITION OF A CASTING MATERIAL OF A CYLINDER BLOCK OF A CAR AFTER CRYSTALLIZATION IN A SAND MOLD", Theoretical & Applied Science, 63(07), pp.145~147 (2018), International Academy of Theoretical and Applied Sciences[DOI]
  7. Lai Song, "Humidity-resistant inorganic binder for sand core making in foundry practice", China Foundry, 16(4), pp.267~271 (2019), Springer Science and Business Media LLC[DOI]
  8. Chang-jiang Ni, "Influence of core sand properties on flow dynamics of core shooting process based on experiment and multiphase simulation", China Foundry, 14(2), pp.121~127 (2017), Springer Science and Business Media LLC[DOI]
  9. Matti Schneider, "Modelling the microstructure and computing effective elastic properties of sand core materials", International Journal of Solids and Structures, 143, pp.1~17 (2018), Elsevier BV[DOI]
  10. Himanshu Khandelwal, "Effect of molding parameters on chemically bonded sand mold properties", Journal of Manufacturing Processes, 22, pp.127~133 (2016), Elsevier BV[DOI]
  11. Eduardo Rodríguez, "Erosion problem in tool steel using cold box core-making process", China Foundry, 16(3), pp.204~210 (2019), Springer Science and Business Media LLC[DOI]
  12. Ganesh R. Chate, "Study of the Effect of Nano-silica Particles on Resin-Bonded Moulding Sand Properties and Quality of Casting", Silicon, 10(5), pp.1921~1936 (2018), Springer Science and Business Media LLC[DOI]
  13. Florian Ettemeyer, "Digital sand core physics: Predicting physical properties of sand cores by simulations on digital microstructures", International Journal of Solids and Structures, 188-189, pp.155~168 (2020), Elsevier BV[DOI]
  14. Mohd Moiz Khan, "Mechanical and thermal methods for reclamation of waste foundry sand", Journal of Environmental Management, 279, pp.111628~ (2021), Elsevier BV[DOI]
  15. Ed Carlos Silva, "Comparing Sands From Different Reclamation Processes for Use in the Core Room of Cylinder Heads and Cylinder Blocks Production", International Journal of Metalcasting, 14(3), pp.706~716 (2020), Springer Science and Business Media LLC[DOI]
  16. Himanshu Khandelwal, "Effect of molding parameters on chemically bonded sand mold properties", Journal of Manufacturing Processes, 22, pp.127~133 (2016), Elsevier BV[DOI]

관련 논문AI추천

이 간행물의 다른 논문 (40건)