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저융점 복합사를 이용한 난연 폴리에스터 직물의 염색

Dyeing of Flame Retardant Polyester Fabric developed by using Low-melting-point Bicomponent Filament

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주제분류생활과학

초록

This study investigates the dyeability and the fastness of flame retardant polyester fabric developed by a thermal bonding with a low melting component of flame retardant bicomponent filament (LMFRPC). The fabrics were prepared with flame retardant polyester filaments (FRP) as warp and blended filaments of FRP and LMFRPC as weft. The LMFRPC have a sheath and a core where the core comprises a flame retardant polyester and the sheath comprises a thermoplastic polyester with a low-melting point. The thermal bonding of fabric was conducted in a pin tenter at 170oC for 60 seconds. Fabric dyeing was conducted with an infrared dyeing machine at various dyeing temperatures and dyeing times. The dyestuffs used in this study were CI disperse Yellow 54, Red 60 and Blue 56 of E-type dyestuff and Orange 30, Red 167 and Blue 79 of S-type dyestuff. This study investigated the morphology of thermal bonded fabric, dyeability and fastness of dyed fabric. Dyeability increased with an increased dyeing temperature. The thermal bonded area increased with the increased LMFRPC content. The dyeability of S-type dyestuff was higher than E-type dyestuff; in addition,the saturated dyeing time was about 20minutes at 130oC for E and S-type dyestuff. The fastness to washing and rubbing were excellent at a 4-5 Grade.

Abstract

This study investigates the dyeability and the fastness of flame retardant polyester fabric developed by a thermal bonding with a low melting component of flame retardant bicomponent filament (LMFRPC). The fabrics were prepared with flame retardant polyester filaments (FRP) as warp and blended filaments of FRP and LMFRPC as weft. The LMFRPC have a sheath and a core where the core comprises a flame retardant polyester and the sheath comprises a thermoplastic polyester with a low-melting point. The thermal bonding of fabric was conducted in a pin tenter at 170oC for 60 seconds. Fabric dyeing was conducted with an infrared dyeing machine at various dyeing temperatures and dyeing times. The dyestuffs used in this study were CI disperse Yellow 54, Red 60 and Blue 56 of E-type dyestuff and Orange 30, Red 167 and Blue 79 of S-type dyestuff. This study investigated the morphology of thermal bonded fabric, dyeability and fastness of dyed fabric. Dyeability increased with an increased dyeing temperature. The thermal bonded area increased with the increased LMFRPC content. The dyeability of S-type dyestuff was higher than E-type dyestuff; in addition,the saturated dyeing time was about 20minutes at 130oC for E and S-type dyestuff. The fastness to washing and rubbing were excellent at a 4-5 Grade.

참고문헌 (13)

  1. Bansal, V., "U.S. Patent No. 041621. Wasington, DC: U.S. Patent and Trademark Office", ~ (2003)
  2. 황지현, "저융점 폴리에스테르 복합사의 저온 염색성", 한국염색가공학회지, 24(2), pp.113~120 (2012), 한국염색가공학회[DOI]
  3. Jang, H. S., "Screen fabrics for covering a window and manufacturing method thereof. Korea Patent No. 2004-0736925", Korean Intellectual Property Office, ~ (2007)
  4. Jang, S. O., "Frame retardant fabric and manufacturing method thereof. Korea Patent No. 2006-0639793", Korean Intellectual Property Office, ~ (2006)
  5. 지명교, "저융점 복합사에 의해 열융착된 폴리에스테르 직물의 염색 - 헤드타이를 중심으로 -", 한국의류산업학회지, 11(4), pp.661~666 (2009), 한국의류산업학회
  6. 김혜인, "난연기능 nano 및 microcapsule의 개발 및 응용(Ⅰ)", 한국염색가공학회지, 20(4), pp.31~42 (2008), 한국염색가공학회
  7. Kim, K. W., "Development trends of frame retardant for frame retardant polymer", Fiber Technology and Industry, 11(2), pp.59~68 (2007)
  8. 김민관, "PET 말단에 대한 인계난연제의 라디칼계 부가반응 (1) -비스페놀에이비스다이페닐포스페이트의 반응-", 한국염색가공학회지, 24(1), pp.33~38 (2012), 한국염색가공학회
  9. Lecomte, H. A., "Commercial fire-retarded PET formulation - Relationship between thermal degradation behaviour and fire-retardant action", Polymer Degradation and Stability, 93(2), pp.498~506 (2008)
  10. 이신희, "복합사를 이용한 난연 직물의 제조와 특성", 한국염색가공학회지, 25(2), pp.110~117 (2013), 한국염색가공학회
  11. Lee, S. H., "A Fabric for a screen blind and a method for manufacturing the same, Korea Patent No. 2011- 1040214", Korean Intellectual Property Office, ~ (2011)
  12. National Emergency Management Agency, "Standards of flame retardant performance. Notification No. 2008-24", ~ (2008)
  13. 박명수, "방사속도 및 공급률에 따른 PET 태세사(Thick & Thin yarn)의 특성", 한국염색가공학회지, 18(3), pp.42~48 (2006), 한국염색가공학회

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