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3차원 열-기계 커플링 모델에 의한 벤틸레이티드 디스크-패드 브레이크의 온도 분포와 접촉 압력에 관한 연구

A Study on Temperature Field and Contact Pressure in Ventilated Disc-Pad Brake by 3D Thermo-mechanical Coupling Model

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초록

The brake system is important part of automobile safety system. The disc brake system is divided two parts: the rotating axisymmetrical disc and the stationary pads. During braking, the kinetic energy and potential energy of moving vehicle were converted into the thermal energy through frictional heat between the brake disc and the pads. The frictional heat, which is generated on the interface of the disc and pads, can cause high temperature during the braking process. The object of present work is to determine temperature and thermal stress, to compare to simulation results and experimental results in the disc by partial 3D model of ventilated disc brake with appropriate boundary conditions. In the simulation process, the mechanical loads were applied to the thermo-mechanical coupling analysis in order to simulate the process of heat produced by friction.

Abstract

The brake system is important part of automobile safety system. The disc brake system is divided two parts: the rotating axisymmetrical disc and the stationary pads. During braking, the kinetic energy and potential energy of moving vehicle were converted into the thermal energy through frictional heat between the brake disc and the pads. The frictional heat, which is generated on the interface of the disc and pads, can cause high temperature during the braking process. The object of present work is to determine temperature and thermal stress, to compare to simulation results and experimental results in the disc by partial 3D model of ventilated disc brake with appropriate boundary conditions. In the simulation process, the mechanical loads were applied to the thermo-mechanical coupling analysis in order to simulate the process of heat produced by friction.

참고문헌 (8)

  1. K. J. Lee, "Numerical Prediction of Brake Fluid Temperature Rise During Braking and Heat Soaking", Proc. SAE 1999 World Congress (1999)
  2. T. Valvano, "An Analytical Method to Predict Thermal Distortion of a Brake Rotor", Proc. SAE 2000 World Congress (2000)
  3. J.H. Choi, "Transient Thermoelastic Analysis of Disk Brakein Frictional Contact", J. Thermal Stresses, 26, pp.223~244 (2003)
  4. J.H. Choi, "Finite Element Analysis of Transient Thermoelastic BehaviorsinDiskBrake", Wear, 257, pp.47~58 (2004)
  5. G. H. Gao, "Transient Temperature Field Analysis of a Brake in a Non-axisymmetric Three-dimensional Model", J. Materials Processing Technology, 129, pp.513~517 (2002)
  6. C.H. Gao, "Stress Analysis of Thermal Fatigue Fracture of Brake Discs Based on Thermomechanical Coupling", J. Tribology Transactions of the ASME, 129(3), pp.536~543 (2007)
  7. P. Hwang, "Temperature and Coning Analysis of Ventilated Brake Disc based on Finite Element Technique", Proc. of 14th Asia Pacific Automotive Engineering Conference (2007)
  8. P. Hwang, "Repeated Brake Temperature Analysis of Ventilated Brake Disc on the Downhill Road", Proc.26th Annual Brake ColloquiumandExhibition (2008)

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