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시일과 스틸면 사이에 구형 입자가 있는 미끄럼 접촉 해석

Sliding Contact Analysis between Rubber Seal, a Spherical Particle and Steel Surface

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주제분류기계공학

초록

In this paper, a three elastic body sliding contact problem is modeled to investigate more precise wear mechanisms related with the sealing surface. A 3-D finite element contact model, a small spherical elastic particle,PTFE seal and steel surface, is solved using a nonlinear finite element code MARC. The deformed seal and steel surface shapes, von-Mises and principal stress distributions are obtained for different seal sliding distances. The entrapped small particle within PTFE seal results in very high stresses on the steel surface which exceeded its yield strength and produce plastic deformation such as groove and torus. The sealing surface could also be worn down by sub-surface fatigue due to intervening small particles together with the well-known abrasive wear. Therefore the proposed contact model adopted in this paper can be applied in design of various sealing systems, and further studies are required.

Abstract

In this paper, a three elastic body sliding contact problem is modeled to investigate more precise wear mechanisms related with the sealing surface. A 3-D finite element contact model, a small spherical elastic particle,PTFE seal and steel surface, is solved using a nonlinear finite element code MARC. The deformed seal and steel surface shapes, von-Mises and principal stress distributions are obtained for different seal sliding distances. The entrapped small particle within PTFE seal results in very high stresses on the steel surface which exceeded its yield strength and produce plastic deformation such as groove and torus. The sealing surface could also be worn down by sub-surface fatigue due to intervening small particles together with the well-known abrasive wear. Therefore the proposed contact model adopted in this paper can be applied in design of various sealing systems, and further studies are required.

참고문헌 (14)

  1. Müller, H. K., "Fluid Sealing Technology - Principles and Applications" (1998), Marcel Dekker
  2. Bhushan, B., "Principles and Applications of Tribology" (1999), John Wiley & Sons
  3. Ishikawa, H., "An Analysis of Deformation of Steel Coated with Ceramics in Rolling-Sliding Contact", Trans. ASME, J. of Tribology, 113, pp.349~354 (1991)
  4. Holmberg, K., "Tribological Contact Analysis of a Rigid Ball Sliding on a Hard Coated Surface, Part I: Modelling Stresses and Strains", Surface & Coatings Tech., 200, pp.3793~3809 (2006)
  5. Ye, N., "Effect of Residual Stress in Surface Layer on Contact Deformation of Elastic-Plastic Layered Media", Trans. ASME, J. of Tribology, 125, pp.692~699 (2003)
  6. Akarca, S. S., "Subsurface Deformation and Damage Accumulation in Aluminum-Silicon Alloys Subjected to Sliding Contact", Tribology International, 40, pp.735~747 (2007)
  7. Wornyoh, E. Y. A., "A Review of Dry Particulate Lubrication : Powder and Granular Materials", Trans. ASME, J. of Tribology, 129(2), pp.438~449 (2007)
  8. Nikas, G. K., "A State-of-the-art Review on the Effects of Particulate Contamination and Related Topics in Machine-element Contacts", Proc. of IMechE, J. of Engineering Tribology, 224(5), pp.453~479 (2010)
  9. Coveney, V. A., "Behaviour of Model Abrasive Particles between a Sliding Elastomer Surface and a Steel Counterface", Wear, 240, pp.72~79 (2000)
  10. 박태조, "시일과 스틸면 사이의 구형 마멸입자에 의한 접촉해석", 한국윤활학회지, 24(6), pp.297~301 (2008), 한국윤활학회
  11. 박태조, "시일과 코팅된 스틸면 사이의 구형입자에 의한 접촉해석", 한국윤활학회지, 25(4), pp.225~230 (2009), 한국윤활학회
  12. 박태조, "시일과 스틸면 사이에 구형입자가 있는 접촉문제의 해석", 대한기계학회논문집 A, 34(2), pp.161~166 (2010), 대한기계학회
  13. MSC, "MSC. MARC", MENTAT 2007r1 User's Guide, A-E, 2007
  14. Nikas, G. K., "An Advanced Model to Study the Possible Thermomechanical Damage of Lubricated Sliding-Rolling Line Contacts from Soft Particle", Trans. ASME, J. of Tribology, 123, pp.828~841 (2001)

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