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MW급 대용량 유도전동기 축계의 모드실험 기반 회전체동역학 해석모델 수립 및 위험속도 예측

Rotordynamic Model Development and Critical Speed Estimation Through Modal Testing for the Rotor-Bearing Systemof a MW Class Large-Capacity Induction Motor

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초록

In this paper, a method is proposed for establishing an approximate prediction model of rotordynamics through modal testing. In particular, the proposed method is applicable to systems that cannot be established according to conventional methods owing to the absence of information regarding the dimensions and material of the rotor–bearing system. The proposed method is demonstrated by employing a motor dynamometer driven by a 1 MW class induction motor without dimension and material information. The proposed method comprises a total of seven steps, wherein an initial model is established by incorporating approximate dimensions and material information, and the model is improved on the basis of the natural frequency characteristics of the system. During model improvement, the modification factor is introduced for adjusting the elastic modulus and shear modulus of the system. Analysis of critical speed and imbalance response indicates that the separation margin is 67% and the maximum vibration amplitude is less than the amplitude limit of 0.032 mm under the API 611 standard, which means that the motor dynamometer can stably operate at a rated speed of 1800 rpm. Hence, the obtained results validate the feasibility of the proposed method. Furthermore, for broad usage, it is necessary to accordingly apply and validate the proposed method for various rotor–bearing systems.

Abstract

In this paper, a method is proposed for establishing an approximate prediction model of rotordynamics through modal testing. In particular, the proposed method is applicable to systems that cannot be established according to conventional methods owing to the absence of information regarding the dimensions and material of the rotor–bearing system. The proposed method is demonstrated by employing a motor dynamometer driven by a 1 MW class induction motor without dimension and material information. The proposed method comprises a total of seven steps, wherein an initial model is established by incorporating approximate dimensions and material information, and the model is improved on the basis of the natural frequency characteristics of the system. During model improvement, the modification factor is introduced for adjusting the elastic modulus and shear modulus of the system. Analysis of critical speed and imbalance response indicates that the separation margin is 67% and the maximum vibration amplitude is less than the amplitude limit of 0.032 mm under the API 611 standard, which means that the motor dynamometer can stably operate at a rated speed of 1800 rpm. Hence, the obtained results validate the feasibility of the proposed method. Furthermore, for broad usage, it is necessary to accordingly apply and validate the proposed method for various rotor–bearing systems.

참고문헌 (15)

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  10. 박지수, "2.2 kW급 유도전동기의 회전자 적층구조를 고려한 회전체 동역학 해석모델 개발 및 베어링 간극의 영향 분석", 한국트라이볼로지학회지, 35(3), pp.158~168 (2019), 한국트라이볼로지학회[DOI]
  11. 박지수, "2.2 kW급 유도전동기 축계의 반응표면 분석법을 이용한 진동설계 최적화", 한국유체기계학회 논문집, 23(1), pp.23~31 (2020), 한국유체기계학회[DOI]
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