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태양광발전시스템의 사고예방을 위한 고장모드 분석

Failure Mode Analysis for Accident Prevention in PV Systems

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주제분류기타공학

초록

The installation of photovoltaic (PV) systems has been increasing globally and so has the number of related accidents. In South Korea, many PV systems are installed in mountainous areas; hence, they are particularly vulnerable to natural disasters and safety incidents. However, most existing studies on PV system failures have focused on improving efficiency, paying limited attention to safety aspects. Furthermore, in many cases, when a PV accident occurs, the faulty equipment is simply replaced, and the system resumes operation without conducting and considering a thorough failure analysis. This study applies the Failure Mode and Effect Analysis (FMEA) method to analyze the PV system failure modes and prioritize risks. Failure modes are categorized based on major PV components, such as modules, inverters, junction boxes, connectors, and cables, with classifications for potential failures being associated with each component. A total of 29 failure modes were identified, and a survey was conducted among PV industry professionals to assess the severity, occurrence, and detection of each failure mode. Based on these results, Risk Priority Numbers (RPN) were calculated. Key failure modes, such as bypass diode connection failure, cable corrosion, and inverter switching element damage, were evaluated according to the FMEA criteria. Based on this evaluation, specific prevention and mitigation measures are proposed.

Abstract

The installation of photovoltaic (PV) systems has been increasing globally and so has the number of related accidents. In South Korea, many PV systems are installed in mountainous areas; hence, they are particularly vulnerable to natural disasters and safety incidents. However, most existing studies on PV system failures have focused on improving efficiency, paying limited attention to safety aspects. Furthermore, in many cases, when a PV accident occurs, the faulty equipment is simply replaced, and the system resumes operation without conducting and considering a thorough failure analysis. This study applies the Failure Mode and Effect Analysis (FMEA) method to analyze the PV system failure modes and prioritize risks. Failure modes are categorized based on major PV components, such as modules, inverters, junction boxes, connectors, and cables, with classifications for potential failures being associated with each component. A total of 29 failure modes were identified, and a survey was conducted among PV industry professionals to assess the severity, occurrence, and detection of each failure mode. Based on these results, Risk Priority Numbers (RPN) were calculated. Key failure modes, such as bypass diode connection failure, cable corrosion, and inverter switching element damage, were evaluated according to the FMEA criteria. Based on this evaluation, specific prevention and mitigation measures are proposed.

참고문헌 (13)

  1. PV Energy Industry Trends in the Second Half of 2023, "Korea Eximbank", ~, pp.Vol. 2024-SEMI-ANNAL Report-1 (2024)
  2. "National Fire Data System (Republic of Korea), Fire Statistics"[URL]
  3. Kim, H., "Solar Photovoltaic Industry in Korea: Current Status and Perspectives", 45(2), pp.107~118 (2023)
  4. Wang, M. -H., "Two-Stage Fault Diagnosis Method Based on the Extension Theory for PV Power Systems", International Journal of Photoenergy, 2012, pp.892690~ (2012)
  5. Ong, N. A. F. M. N., "Fault Tree Analysis of Fires on Rooftops with Photovoltaic System", Journal of Building Engineering, 43, pp.103752~ (2022)
  6. Colli, A., "Failure Mode and Effect Analysis for Photovoltaic Systems", Renewable and Sustainable Energy Reviews, 50, pp.804~809 (2015)
  7. Li, J., "Risk Evaluation of Photovoltaic Power Systems : An Improved Failure Mode and Effect Analysis under Uncertainty", Journal of Cleaner Production, 414, pp.37620~ (2023)
  8. Basnet, B., "An Intelligent Fault Detection Model for Fault Detection Photovoltaic Systems", Journal of Sensors, 2020, pp.6960328~ (2020)
  9. Mechanisms Distribution (FMD-2016), "Failure Modes", pp.2016, Reliability Information Analysis Center
  10. Appiah, A. Y., "Review and Performance Evaluation of Photovoltaic Array Fault Detection and Diagnosis Techniques", International Journal of Photoenergy, 2019, pp.6953530~ (2019)
  11. Venkatakrishnan, G. R., "Detection, Location, and Diagnosis of Different Faults in Large Solar PV System-A Review", International Journal of Low-Carbon Technologies, 18, pp.659~674 (2023)
  12. Paul, M. M. R., "Classification and Detection of Faults in Grid Connected Photovoltaic System", Int. J. Sci. Eng. Res, 7, pp.149~154 (2016)
  13. Mikulak, R. J., "The Basics of FMEA" (2017), CRC Press

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