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UNSM 기술을 이용한 초경의 기계적 특성변화

Changes in Mechanical Properties of WC-Co by Ultrasonic Nanocrystal Surface Modification Technique

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주제분류기계공학

초록

In this study, an ultrasonic nanocrystalline surface modification (UNSM) technique is applied to tungsten carbide-cobalt (WC-Co) to extend the service life of carbide parts used in press mold. The UNSM technique modifies the structure, reduces the surface roughness, increases the surface hardness, induces the compressive residual stress, and increases the wear resistance of materials by introducing severe plastic deformation. The surface roughness, hardness, and compressive residual stress of WC after UNSM treatment improve by about 42, 10, and 71%, respectively. A wear test under dry conditions is used to assess the effectiveness of the UNSM technique on the friction and wear behavior of WC. The UNSM technique is found to reduce the WC friction coefficient by approximately 21% and enhance the wear resistance by approximately 85%. The improved friction and wear behavior of WC may be mainly attributed to the increased hardness and compressive residual stress. Moreover, the WC specimen is treated by UNSM technique using three different WC, silicon nitride (Si3N4) and stainless steel (STS304) balls. The surface treated by WC balls shows the highest hardness when compared with treatment by stainless steel and silicon nitride balls. According to the obtained results, the UNSM technique is believed to increase the durability of the carbide component by improving the friction and wear behavior.

Abstract

In this study, an ultrasonic nanocrystalline surface modification (UNSM) technique is applied to tungsten carbide-cobalt (WC-Co) to extend the service life of carbide parts used in press mold. The UNSM technique modifies the structure, reduces the surface roughness, increases the surface hardness, induces the compressive residual stress, and increases the wear resistance of materials by introducing severe plastic deformation. The surface roughness, hardness, and compressive residual stress of WC after UNSM treatment improve by about 42, 10, and 71%, respectively. A wear test under dry conditions is used to assess the effectiveness of the UNSM technique on the friction and wear behavior of WC. The UNSM technique is found to reduce the WC friction coefficient by approximately 21% and enhance the wear resistance by approximately 85%. The improved friction and wear behavior of WC may be mainly attributed to the increased hardness and compressive residual stress. Moreover, the WC specimen is treated by UNSM technique using three different WC, silicon nitride (Si3N4) and stainless steel (STS304) balls. The surface treated by WC balls shows the highest hardness when compared with treatment by stainless steel and silicon nitride balls. According to the obtained results, the UNSM technique is believed to increase the durability of the carbide component by improving the friction and wear behavior.

참고문헌 (7)

  1. 전용준, "마모특성 및 유한요소해석을 이용한 프레스금형 손상 간접예측", 소성가공, 23(1), pp.29~34 (2014), 한국소성가공학회
  2. Kang, J. H., "The technology trends of new concept of cutting tools of eco convergence", Journal of the KSME, 52(2), pp.48~52 (2012)
  3. 김종훈, "텅스텐염의 액상법을 통한 초미립 WC-Co 분말의 합성", 한국분말야금학회지, 18(4), pp.332~339 (2011), 한국분말야금학회
  4. Gim, J. S., "Introduction to PVD", PACVD Coating, 2007, pp.24(5), 7~13
  5. 오성모, "자동차 포핏밸브의 열 CVD법 TiC,N표면개질에 따른 트라이볼로지 특성 연구", 한국기계기술학회지, 15(2), pp.273~278 (2013), 한국기계기술학회
  6. Amanov, A., "Micro-dimpled Surface by Ultrasonic Nanocrystal Surface Modification and its Tribological Effects", Wear, 286-287, pp.136~144 (2012)
  7. Pyun, Y. S., "Fatigue Characteristics of SAE52100 Steel via Ultrasonic Nanocrystal Surface Modification Technology", Journal of Nanoscience and Nanotechnology, 12, pp.6089~6095 (2012)

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