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Life Evaluation of Grease for Ball Bearings Accordingto Temperature, Speed, and Load Changes

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초록

Ball bearing is a device that supports and transmits a load acting on a rotating shaft, and it is a type of rolling bearings that uses the rolling friction of the balls by inserting balls between the inner ring and the outer ring. Grease, which is prepared by mixing a thickener with a base oil, is a lubricant commonly used in bearings and has the advantage of a simple structure and easy handling. Bearings are increasingly being used in high value-added products such as semiconductors, aviation, and robots in the era of the 4th industrial revolution. Accordingly, there is an increasing demand for bearing grease. The selection of grease is an important factor in the bearing design. Therefore, a study must be conducted on the grease life evaluation to select an appropriate grease according to operating conditions such as a high temperature, high rotational speed, and high load. In this study, we evaluate the life of ball-bearing grease according to various operating conditions, namely, temperature, speed, and load changes. For this, we develop and theoretically verify a grease life test machine for ball bearings. We conduct a life test of grease according to various operating conditions of bearings and predict the grease life with a 10% and 50% failure probability using the Weibull analysis. In addition, we analyze the oxide characteristics of the grease over time using the Fourier transform infrared spectroscopy and the deterioration characteristics of the grease using the carbonyl index.

Abstract

Ball bearing is a device that supports and transmits a load acting on a rotating shaft, and it is a type of rolling bearings that uses the rolling friction of the balls by inserting balls between the inner ring and the outer ring. Grease, which is prepared by mixing a thickener with a base oil, is a lubricant commonly used in bearings and has the advantage of a simple structure and easy handling. Bearings are increasingly being used in high value-added products such as semiconductors, aviation, and robots in the era of the 4th industrial revolution. Accordingly, there is an increasing demand for bearing grease. The selection of grease is an important factor in the bearing design. Therefore, a study must be conducted on the grease life evaluation to select an appropriate grease according to operating conditions such as a high temperature, high rotational speed, and high load. In this study, we evaluate the life of ball-bearing grease according to various operating conditions, namely, temperature, speed, and load changes. For this, we develop and theoretically verify a grease life test machine for ball bearings. We conduct a life test of grease according to various operating conditions of bearings and predict the grease life with a 10% and 50% failure probability using the Weibull analysis. In addition, we analyze the oxide characteristics of the grease over time using the Fourier transform infrared spectroscopy and the deterioration characteristics of the grease using the carbonyl index.

참고문헌 (12)

  1. Kim, S. K., "A Study on Synthesis and Characteristics of the Optimum Urea Type Grease for Rolling Bearings", J. Korean Soc. Tribol. Lubr. Eng, 22(5), pp.269~275 (2006)[DOI]
  2. Kim, S., "Endurance and Characteristics of Rolling Bearing Grease after Optimization", Proc. Fall Conf. Korean Soc. Tribol. Lubr. Engr, pp.63~67 (2005)
  3. Choi, B. L., "Grease Lubrication Life Evaluation at High Temperature Environment", Proc. Fall Conf. Korean Tribol. Soc (2019)
  4. Son, J. H., "Grease Service Life Evaluation at High Temperature", Speed Environment, 2020, ~
  5. 임영관, "수분함량에 따른 자동차용 휠베어링 그리스 품질특성 연구", 한국트라이볼로지학회지, 27(5), pp.275~280 (2011), 한국트라이볼로지학회
  6. Park, Y. H., "Study on the Temperature characteristics of the Grease according to the rotational speed”", Proc. Fall Conf. Korean Soc. Tribol. Lubr. Engr (2016)
  7. "DIN 51821, Testing of lubricants - Test using the FAG roller bearing grease testing apparatus FE9", Deutsches Institut fur Normung E.V. (DIN), ~ (2016)
  8. 장승교, "가속노화에 따른 BKNO3의 아레니우스 동역학 상수 분석", 한국추진공학회지, 20(4), pp.34~39 (2016), 한국추진공학회
  9. "Minitab"[URL]
  10. Weibull, W., "A Statistical Theory of the Strength of Materials", Ingeniorx Vetenskapsakademiens Handlingar, ~ (1939)
  11. 양희선, "가속시험법을 활용한 자동차용 워터펌프 베어링의 수명특성에 관한 연구", 한국트라이볼로지학회지, 31(2), pp.35~41 (2015), 한국트라이볼로지학회[DOI]
  12. Gedde, U. W., "A new method for the detection of thermal oxidation in polyethylene pipes", Polymer Testing, 2(2), pp.85~101 (1981)

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