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패드 마모 균일성 향상을 위한 CMP 컨디셔닝 시스템설계 변수 연구

Design Variables of Chemical-Mechanical Polishing Conditioning System to Improve Pad Wear Uniformity

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주제분류기계공학

초록

Chemical-mechanical polishing (CMP) process is a semiconductor process that planarizes a wafer surface using mechanical friction between a polishing pad and a substrate surface during a specific chemical reaction. During the CMP process, polishing pad conditioning is applied to prevent the rapid degradation of the polishing quality caused by polishing pad glazing through repeated material removal processes. However, during the conditioning process, uneven wear on the polishing pad is inevitable because the disk on which diamond particles are electrodeposited is used. Therefore, the abrasion of the polishing pad should be considered not only for the variables during the conditioning process but also when designing the CMP conditioning system. In this study, three design variables of the conditioning system were analyzed, and the effect on the pad wear profile during conditioning was investigated. The three design variables considered in this study were the length of the conditioner arm, diameter of the conditioner disk, and distance between centers. The Taguchi method was used for the experimental design. The effect of the three design variables on pad wear and uniformity was assessed, and new variables used in conditioning system design were proposed.

Abstract

Chemical-mechanical polishing (CMP) process is a semiconductor process that planarizes a wafer surface using mechanical friction between a polishing pad and a substrate surface during a specific chemical reaction. During the CMP process, polishing pad conditioning is applied to prevent the rapid degradation of the polishing quality caused by polishing pad glazing through repeated material removal processes. However, during the conditioning process, uneven wear on the polishing pad is inevitable because the disk on which diamond particles are electrodeposited is used. Therefore, the abrasion of the polishing pad should be considered not only for the variables during the conditioning process but also when designing the CMP conditioning system. In this study, three design variables of the conditioning system were analyzed, and the effect on the pad wear profile during conditioning was investigated. The three design variables considered in this study were the length of the conditioner arm, diameter of the conditioner disk, and distance between centers. The Taguchi method was used for the experimental design. The effect of the three design variables on pad wear and uniformity was assessed, and new variables used in conditioning system design were proposed.

참고문헌 (9)

  1. 이현섭, "화학기계적 연마(CMP) 공정에서의 트라이볼로지 연구 동향", 한국트라이볼로지학회지, 34(3), pp.115~122 (2018), 한국트라이볼로지학회[DOI]
  2. 이현섭, "화학기계적 연마기술 연구개발 동향: 입자 거동과 기판소재를 중심으로", 한국트라이볼로지학회지, 35(5), pp.274~285 (2019), 한국트라이볼로지학회[DOI]
  3. 이현섭, "Mechanical Aspects of the Chemical Mechanical Polishing Process: A Review", International Journal of Precision Engineering and Manufacturing, 17(4), pp.525~536 (2016), 한국정밀공학회
  4. Zhou, Y. -Y, "Variation of polish pad shape during pad dressing", Mater. Sci. Eng. B, 68, pp.91~98 (1999)
  5. Chang, O, "Mathematical modeling of CMP conditioning process", Micronelectron. Eng, 84(Issue 4), pp.577~583 (2007)
  6. Lee, S, "Kinematical modeling of pad profile variation during conditioning in chemical mechanical polishing", Jpn. J. Appl. Phys, 48, pp.126502~ (2009)
  7. Li, Z. C, "Diamond disc pad conditioning in chemical mechanical planarization(CMP) : A surface element method to predict pad surface shape", Precis. Eng, 36, pp.356~363 (2012)
  8. Lee, H, "Investigation of pad wear in CMP with swing-arm conditioning and uniformity of material removal", Precis. Eng, 49, pp.85~91 (2017)
  9. Son, J, "Contact-Area-Changeable CMP Conditioning for Enhancing Pad Lifetime", Appl. Sci, 11, pp.3521~ (2021)

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