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Effects of Increasing Ambient Temperatures on the Static LoadPerformance and Surface Coating of a Gas Foil Thrust Bearing

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초록

Gas foil thrust bearings (GFTBs) are oil-free self-acting hydrodynamic bearings that support axial loads with a low friction during airborne operation. They need solid lubricants to reduce dry-friction between the runner and top foil and minimize local wears on their surfaces during start-up and shutdown processes. In this study, we evaluate the lift-off speeds and load capacity performance of a GFTB with Polytetrafluoroethylene (PTFE) surface coating by measuring drag torques during a series of experimental tests at increasing ambient temperatures of 25, 75 and 110oC. An electric heat gun provides hot air to the test GFTB operating in the closed booth to increase the ambient temperature. Test results show that the increasing ambient temperature delays the lift-off speed and decreases the load capacity of the test GFTB. An early developed prediction tool well predicts the measured drag torques at 60 krpm. After all tests, post inspections of the surface coating of the top foil are conducted. Scanning electron microscope (SEM) images imply that abrasive wear and oxidation wear are dominant during the tests at 25oC and 110oC, respectively. A quantitative energy dispersive spectroscopy (EDS) microanalysis reveals that the weight percentages of carbon, oxygen, and nitrogen decrease, while that of fluorine increases significantly during the highest-temperature tests. The study demonstrates that the increasing ambient temperature noticeably deteriorates the static performances and degrades the surface coating of the test GFTB.

Abstract

Gas foil thrust bearings (GFTBs) are oil-free self-acting hydrodynamic bearings that support axial loads with a low friction during airborne operation. They need solid lubricants to reduce dry-friction between the runner and top foil and minimize local wears on their surfaces during start-up and shutdown processes. In this study, we evaluate the lift-off speeds and load capacity performance of a GFTB with Polytetrafluoroethylene (PTFE) surface coating by measuring drag torques during a series of experimental tests at increasing ambient temperatures of 25, 75 and 110oC. An electric heat gun provides hot air to the test GFTB operating in the closed booth to increase the ambient temperature. Test results show that the increasing ambient temperature delays the lift-off speed and decreases the load capacity of the test GFTB. An early developed prediction tool well predicts the measured drag torques at 60 krpm. After all tests, post inspections of the surface coating of the top foil are conducted. Scanning electron microscope (SEM) images imply that abrasive wear and oxidation wear are dominant during the tests at 25oC and 110oC, respectively. A quantitative energy dispersive spectroscopy (EDS) microanalysis reveals that the weight percentages of carbon, oxygen, and nitrogen decrease, while that of fluorine increases significantly during the highest-temperature tests. The study demonstrates that the increasing ambient temperature noticeably deteriorates the static performances and degrades the surface coating of the test GFTB.

참고문헌 (16)

  1. DellaCorte, C., "Load Capacity Estimation of Foil Air Journal Bearings for Oil-Free Turbomachinery Applications", Tribol, Trans, 43(4), pp.795~801 (2000)
  2. Radil, K. C., "The Effect of Journal Roughness and Foil Coatings on the Performance of Heavily Loaded Foil Air Bearings", Tribol, Trans, 45(2), pp.199~204 (2002)[DOI]
  3. DellaCorte, C., "Performance and Durability of High Temperature Foil Air Bearings for Oil-Free Turbomachinery", Tribol, Trans, 43(4), pp.774~780 (2000)
  4. DellaCorte, C., "A Systems Approach to the Solid Lubrication of Foil Air Bearings for Oil-Free Turbomachinery", ASME J. Tribol, 126(1), pp.200~207 (2004)[DOI]
  5. Heshmat, H., "Low-Friction Wear-Resistant Coatings for High-Temperature Foil Bearing", Tribol. Int., 28(11-12), pp.1059~1075 (2005)
  6. Dykas, B. D., "Factors Influencing the Performance of Foil Gas Thrust Bearings for Oil-Free Turbomachinery Applications", Doctor, pp.2006
  7. Kim, T. H., "Design Optimization of Gas Foil Thrust Bearings for Maximum Load Capacity", ASME J. Tribol, 139(3), pp.031705~ (2017)[DOI]
  8. Hwang, S. H., "Effects of Surface Roughness on the Performance of a Gas Foil Thrust Bearing", Tribol, Lubr, 39(2), pp.81~85 (2023)[DOI]
  9. Hwang, S. H., "Effects of Cooling Flow Rate on Gas Foil Thrust Bearing Performance", Tribol, Lubr, 39(2), pp.76~80 (2023)[DOI]
  10. Hwang, S. H., "Effects of Angular Acceleration on the Friction and Wear Characteristics of Gas Foil Thrust Bearings", Tribol, Lubr, 39(5), pp.203~211 (2023)[DOI]
  11. Wu, F., "Theoretical Investigations on Tribological Properties of Air Foil Thrust Bearings during Start-Up Process", Lubricants, 11, pp.3~ (2023)[DOI]
  12. San Andrés, L., "Measurement of Temperature and Load Versus Bearing Displacement in a Thrust Foil Bearing: Differences Between Light Load and High Load Operation", ASME J. Eng. Gas Turbine. Power, 146(3) (2024)[DOI]
  13. Hwang, S. H., "Static Performance Measurements and Model Predictions of Gas Foil Thrust Bearing with Curved Incline Geometry", Lubricants, 11(11), pp.480~ (2023)[DOI]
  14. Hwang, S. H., "Effects of External Pressurization on the Static Performance of a Gas Foil Thrust Bearing with Curved Incline Surface", Doctor, Department of Mechanics and design, pp.2022
  15. Williams, J. A., "Engineering Tribology", pp.172~175 (1994), Oxford University Press Inc.
  16. Qu, F., "Effect of Thermal Oxidative Ageing on the Molecular Structure and Tribological Properties of Polytetrafluoroethylene", Tribol. Int., 188(108850) (2023)[DOI]

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