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A study of diamond wire rock cutting process analysis by FEM

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초록

In this paper diamond wire cutting method has been proposed to cut the rock in the tunnel face. Diamond wire saw method could cut the rock from tunnel face with very minor vibration and noise. In this study rock cutting process has been simulated with FEM method by using LS-DYNA explicit non-linear finite element code. Normal load act as an prime factor when cutting the rock surface. For observing the effect of normal load on bead, several experiments has been conducted by varying normal loads on the bead. From each experiment, cutting rate has been calculated to compare the cutting rate with different load conditions. By increasing the normal load on bead, cutting rate increases drastically.

Abstract

In this paper diamond wire cutting method has been proposed to cut the rock in the tunnel face. Diamond wire saw method could cut the rock from tunnel face with very minor vibration and noise. In this study rock cutting process has been simulated with FEM method by using LS-DYNA explicit non-linear finite element code. Normal load act as an prime factor when cutting the rock surface. For observing the effect of normal load on bead, several experiments has been conducted by varying normal loads on the bead. From each experiment, cutting rate has been calculated to compare the cutting rate with different load conditions. By increasing the normal load on bead, cutting rate increases drastically.

참고문헌 (12)

  1. Clark, W. I., "Fixed abrasive diamond wire machining-part I: Process monitoring and wire tension force", Machine Tools & Manufacture, 43, pp.523~532 (2002)
  2. Gustafsson, N., "Wire cutting as a complement to drill and blast in vibration sensitive environments", 석사, pp.2011
  3. Hallquist, J. O., "LS-DYNA Theory Manual" (2006)
  4. Huang, G., "Sawing performance comparison of brazed and sintered diamond wires", Chinese Journal of Mechanical Engineering, 26(1), pp.393~399 (2012)
  5. Luo, S. Y., "Study of the behaviour of diamond saw-blades in stone processing; Materials Processing Technology", Journal of Materials Processing Technology, 51, pp.296~308 (1995)
  6. Ozcelik, Y., "The effect of the rock anisotrophy on the efficiency of diamond wire cutting machines", J. of Rock Mechanics & Mining Schience, 48, pp.626~636 (2011)
  7. Pang, S. S., "A force-indentation model for brittle rocks" (1989)
  8. Pradeep, L. Menezes, "Studies on the formation of discontinuous chips during rock cutting using an explicit finite element model", International Journal of Advance Manufacturing Technology, 70, pp.635~648
  9. Reza, Y., "Safety risk assessment of iran’s dimension stone quarries (Exploited by diamond wire cutting method)", Safety Science, 63, pp.146~150 (2014)
  10. Yilmazkaya, E., "Investigation of some factors affecting block production with diamond wire cutting method", 석사, pp.2007
  11. Zhou, Y., "Numerical modeling of rock drilling with finite elements", 박사, pp.2013
  12. Özçelik, Y., "Assessment of the wear of diamond beads in the cutting of different rock types by the ridge regression", Journal of Material’s Technology, 127, pp.392~400 (2002)

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