원자층 증착 방법을 이용한 폴리머 광도파로 제작
Atomic Layer Deposition Method for Polymeric Optical Waveguide Fabrication
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초록
근래 광통신, 광센서, 양자광학 등의 다양한 연구 분야에서 광IC 소자를 이용한 광신호 처리 연구가 활발히 진행되고 있으며, 광IC 제작에 이용되는 재료들 중 특히 폴리머 재료는 고유의 특징을 바탕으로 폭넓게 연구개발되고 있다. 폴리머 기반 광IC 소자를 제작하기 위해서는 광도 파로 단면 구조를 정확히 제작하기 위한 제작 공정을 확립하는 것이 중요하며, 특히 안정적인 소자 특성을 유지하고 대량생산 시의 수율을 높이기 위해서는 재현성이 높고 오차 수용 범위가 넓은 공정과 제작 조건을 설정하는 것이 필요하다. 본 연구에서는 원자층 증착(atomic layer deposition, ALD) 공정을 도입하여 폴리머 광도파로 소자를 효율적으로 제작할 수 있는 방법을 제안하였으며, 기존의 포토 레지스트나 금속 박막 증착을 이용하는 방법에 비해 광도파로 코어 형상을 더욱 정밀하게 제작할 수 있음을 확인하였다. 본 연구에서는 ALD 공정을 도입하여 코어의 크기가 1.8 × 1.6 µm 2 인 폴리이미드 광도파로를 제작하여 광도파로의 손실을 측정하고, 이와 함께 광파워 분배기인 다중모드 간섭 (multi-mode interference) 광도파로 소자를 제작하여 특성을 측정하였다. 이때 기존의 제작과정에서 문제시되었던 에칭 마스크 층의 크랙 현상은 나타나지 않았으며, 광도파로 패턴 단면의 수직성도 우수하였고, 도파로의 전파손실 또한 1.5 dB/cm 이하로 양호하였다. 이로써 ALD 공정이 대량생산을 위한 폴리머 광소자 제작 공정에 적합한 방법임을 확인하였다.
Abstract
Research into optical signal processing using photonic integrated circuits (PICs) has been actively pursued in various fields, including optical communication, optical sensors, and quantum optics. Among the materials used in PIC fabrication, polymers have attracted significant interest dueto their unique characteristics. To fabricate polymer-based PICs, establishing an accurate manufacturing process for the cross-sectional structure of an optical waveguide is crucial. For stable device performance and high yield in mass production, a process with high reproducibility and a widetolerance for variation is necessary. This study proposes an efficient method for fabricating polymer optical-waveguide devices by introducing the atomic layer deposition (ALD) process. Compared to conventional photoresist or metal-film deposition methods, the ALD process enables moreprecise fabrication of the optical waveguide’s core structure. Polyimide optical waveguides with a core size of 1.8 × 1.6 μm 2 are fabricated using the ALD process, and their propagation losses are measured. Additionally, a multimode interference (MMI) optical-waveguide power-splitter deviceis fabricated and characterized. Throughout the fabrication, no cracking issues are observed in the etching-mask layer, the vertical profiles of the waveguide patterns are excellent, and the propagation loss is below 1.5 dB/cm. These results confirm that the ALD process is a suitable method forthe mass production of high-quality polymer photonic devices.
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