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The Implementation of Risk-Based Inspection for the Refinery Plant

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Recently, regulatory bodies quite often encourage to adopt risk-based inspection (RBI) and management programs because they can enhance safety simultaneously with deregulation in Korea. RBI is an integrated methodology that factors risk into inspection and maintenance decision making. This paper describes an example of how to use known risk assessment codes (API 580, API 581 BRD) to address such safety analysis requirements for risk management in the refining industry. Specifically, this paper reports the methodology and the results of implementation to the Crude Distillation Unit(CDU) plant of refinery units using the KGS-RBITM program, developed by the Korea Gas Safety Corporation in reference of API Codes and ASME PC (Post Construction) with a suitable consideration of Korean situation. The results of the risk and reliability assessment using KGS-RBITM program are useful in determining whether the detected defects are tolerable or required to be repaired. The subsequent decisions are to manage the future inspection,repair and maintenance planning in the risk reduction control.

Abstract

Recently, regulatory bodies quite often encourage to adopt risk-based inspection (RBI) and management programs because they can enhance safety simultaneously with deregulation in Korea. RBI is an integrated methodology that factors risk into inspection and maintenance decision making. This paper describes an example of how to use known risk assessment codes (API 580, API 581 BRD) to address such safety analysis requirements for risk management in the refining industry. Specifically, this paper reports the methodology and the results of implementation to the Crude Distillation Unit(CDU) plant of refinery units using the KGS-RBITM program, developed by the Korea Gas Safety Corporation in reference of API Codes and ASME PC (Post Construction) with a suitable consideration of Korean situation. The results of the risk and reliability assessment using KGS-RBITM program are useful in determining whether the detected defects are tolerable or required to be repaired. The subsequent decisions are to manage the future inspection,repair and maintenance planning in the risk reduction control.

참고문헌 (7)

  1. API, "Risk-Based Inspection - Base Resource Document" (2000), American Petroleum Institute
  2. March and McLennan, "Large Property Damage in the Hydrocarbon-Chemical Industries" (1992), M&M Protection Consultants
  3. J. T. Reynolds, , Process and Power ASME PVP, 336, pp.125~ (1996)
  4. G. Alvarado, , CORROSION 99, NACE International, (388) (1999)
  5. J. T. Reynolds, , CORROSION 2000, NACE International, (00690) (2000)
  6. ASME, "Risk-Based Inspection - Development of Guidelines", ASME CRTD, ~ (1991)
  7. Korea Gas Safety Corporation, "High Pressure Safety Management", ~ (2004)

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