마그네슘 합금의 방청을 위한 하이브리드 졸-겔 코팅제의 개발
Development of Hybrid Sol-Gel Coating to Prevent Corrosion of Magnesium Alloys
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The high rate of corrosion of magnesium alloys makes it limited for industrial applications. Therefore, surfacetreatment is required to enhance their corrosion resistance. In our study, a chemical conversion coatingfor protecting the corrosion of the magnesium alloy, AZ31B, was prepared by using a phosphate-permanganatesolution. The chemical conversion coating had a limited protection ability due to defects arising from cracksand pores in the coating layer. The sol-gel coating was prepared by using trimethoxymethylsilane (MTMS)and 3-glycidoxypropyltrimethoxysilane (GPTMS) as precursors, and aluminum acetyl acetonate as a ringopening agent. The corrosion protection properties of sol-gel and conversion coatings in 0.35wt% NaClsolution were measured by the electrochemical impedance spectroscopy (EIS) and potentiodynamic polarizationtest. The EIS results indicated that the resistance of the chemical conversion coating with the sol-gel coatingwas significantly improved through the sol-gel sealed phosphate-permanganate conversion coating. The resultsof the potentiodynamic polarization test revealed that the sol-gel coating decreased the corrosion currentdensity (Icorr). The SEM image showed that the sol-gel coating sealed conversion coating and improvedcorrosion protection.
Abstract
The high rate of corrosion of magnesium alloys makes it limited for industrial applications. Therefore, surfacetreatment is required to enhance their corrosion resistance. In our study, a chemical conversion coatingfor protecting the corrosion of the magnesium alloy, AZ31B, was prepared by using a phosphate-permanganatesolution. The chemical conversion coating had a limited protection ability due to defects arising from cracksand pores in the coating layer. The sol-gel coating was prepared by using trimethoxymethylsilane (MTMS)and 3-glycidoxypropyltrimethoxysilane (GPTMS) as precursors, and aluminum acetyl acetonate as a ringopening agent. The corrosion protection properties of sol-gel and conversion coatings in 0.35wt% NaClsolution were measured by the electrochemical impedance spectroscopy (EIS) and potentiodynamic polarizationtest. The EIS results indicated that the resistance of the chemical conversion coating with the sol-gel coatingwas significantly improved through the sol-gel sealed phosphate-permanganate conversion coating. The resultsof the potentiodynamic polarization test revealed that the sol-gel coating decreased the corrosion currentdensity (Icorr). The SEM image showed that the sol-gel coating sealed conversion coating and improvedcorrosion protection.
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