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SCR 시스템에서 환원제 분사 균일도 개선을 위한 혼합기 설계

Mixer design for improving the injection uniformity of the reduction agent in SCR system

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주제분류컴퓨터학

초록

In this paper, we propose a method to optimize the geometry and installation position of the mixer in the selective catalytic reduction (SCR) system by computational fluid dynamic(CFD). Using the commercial CFD software of CFD-ACE+, the flow dynamics of the flue gas was numerically analyzed for improving the injection uniformity of the reduction agent. Numerical analysis of the mixed gas heat flow into the upstream side of the primary SCR catalyst layer was performed when the denitrification facility was operated. The characteristics such as the flow rate, temperature, pressure loss and ammonia concentration of the mixed gas consisting of the flue gas and the ammonia reducing gas were examined at the upstream of the catalyst layer of SCR. The temperature difference on the surface of the catalyst layer is very small compared to the flow rate of the exhaust gas, and the temperature difference caused by the reducing gas hardly occurs because the flow rate of the reducing gas is very small. When the mixed gas is introduced into the SCR reactor, there is a slight tendency toward one wall. When the gas passes through the catalyst layer having a large pressure loss, the flow angle of the exhaust gas changes because the direction of the exhaust gas changes toward a smaller flow. Based on the uniformity of the flow rate of the mixed gas calculated at the SCR, it is judged that the position of the test port reflected in the design is proper.

Abstract

In this paper, we propose a method to optimize the geometry and installation position of the mixer in the selective catalytic reduction (SCR) system by computational fluid dynamic(CFD). Using the commercial CFD software of CFD-ACE+, the flow dynamics of the flue gas was numerically analyzed for improving the injection uniformity of the reduction agent. Numerical analysis of the mixed gas heat flow into the upstream side of the primary SCR catalyst layer was performed when the denitrification facility was operated. The characteristics such as the flow rate, temperature, pressure loss and ammonia concentration of the mixed gas consisting of the flue gas and the ammonia reducing gas were examined at the upstream of the catalyst layer of SCR. The temperature difference on the surface of the catalyst layer is very small compared to the flow rate of the exhaust gas, and the temperature difference caused by the reducing gas hardly occurs because the flow rate of the reducing gas is very small. When the mixed gas is introduced into the SCR reactor, there is a slight tendency toward one wall. When the gas passes through the catalyst layer having a large pressure loss, the flow angle of the exhaust gas changes because the direction of the exhaust gas changes toward a smaller flow. Based on the uniformity of the flow rate of the mixed gas calculated at the SCR, it is judged that the position of the test port reflected in the design is proper.

참고문헌 (9)

  1. 황우현, "습식 배연탈황 시스템의 효율 향상을 위한 전산해석", 한국컴퓨터정보학회논문지, 19(2), pp.161~171 (2014), 한국컴퓨터정보학회
  2. 이상준, "미세입자 제거를 위한 Multi Inner Stage Cyclone의 CFD 해석 및 검증", 한국컴퓨터정보학회논문지, 18(1), pp.149~156 (2013), 한국컴퓨터정보학회
  3. 성홍석, "500 PS SCR 반응기의 유동균일도 향상을 위한 형상 및 가이드베인 설계에 대한 수치해석적 연구", 설비공학 논문집, 28(1), pp.35~41 (2016), 대한설비공학회[DOI]
  4. J.S. Ha, "A Study on the Flow and Concentration Uniformity before the Catalyst Layer of a SCR De-NOx System", Journal of Nakdonggang environmental research institute, 15(1), pp.262~270 (2011)
  5. M. Song, "A Numerical study on the NOx Reduction Rate Depending on the Flow Uniformity Index of NH₃ in front of the Catalytic Converter", Procd. of the Korean Society Of Automotive Engineers, pp.354~360 (2013)
  6. X. Tian, "Study on the mixing performance of static mixers in selective catalytic reduction(SCR) systems", Journal Marine Eng. & Tech, 14(2), pp.57~60 (2015)
  7. Guojie Zhang, "Desulfurization reaction model and experimental analysis of high sulfur coal under hydrogen atmosphere", Journal of Industrial and Engineering Chemistry, 20(2), pp.487~493 (2014), 한국공업화학회
  8. H. Um, "Numerical Analysis for the Flow Uniformity in the LP-SCR Reactor", Korean Society of Combustion Symposium, pp.61~63 (2015)
  9. 황우현, "500MW 발전소에서 협소 공간 내 대형 덕트 설계의 최적화", 한국환경과학회지, 18(7), pp.755~765 (2009), 한국환경과학회

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