이중구조의 차량 임팩트빔 단면형상의 최적화 및 실험
Evaluation of a Double Layer Side Door Impact Beam by the Optimized Cross Section Analysis and Experiments
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The automotive industry continuously strives to enhance safety for both drivers and passengers through technological advancements. Car side impacts have the potential to significant risks to passengers, So the automotive industry has proposed various technological solutions. As part of these efforts, the development of side impact beams, which are affixed to the inner frame of vehicle side doors to absorb and dissipate collision energy, has been a safety enhancement. Conventional side impact beams are manufactured using hot-rolled steel sheets and have a pipe-like configuration. However, these impact beams are fixed to the vehicle's chassis, which directly transfers the energy generated during a collision to the chassis frame. This paper aims to address this issue by proposing the development and optimization of vehicle door impact beams using a dual-beam structure and fastening method, utilizing shear bolts. Moreover, the focus is on optimizing the cross-sectional shape of the dual-beam impact structure. The evaluation criterion for optimization is based on the second moment of area of the cross-section. To validate these improvements, Static experiments were conducted, comparing the proposed dual-beam structure with the traditional impact beam. This research is expected to serve as a guideline for enhancing vehicle safety through design directions and validation methods.
Abstract
The automotive industry continuously strives to enhance safety for both drivers and passengers through technological advancements. Car side impacts have the potential to significant risks to passengers, So the automotive industry has proposed various technological solutions. As part of these efforts, the development of side impact beams, which are affixed to the inner frame of vehicle side doors to absorb and dissipate collision energy, has been a safety enhancement. Conventional side impact beams are manufactured using hot-rolled steel sheets and have a pipe-like configuration. However, these impact beams are fixed to the vehicle's chassis, which directly transfers the energy generated during a collision to the chassis frame. This paper aims to address this issue by proposing the development and optimization of vehicle door impact beams using a dual-beam structure and fastening method, utilizing shear bolts. Moreover, the focus is on optimizing the cross-sectional shape of the dual-beam impact structure. The evaluation criterion for optimization is based on the second moment of area of the cross-section. To validate these improvements, Static experiments were conducted, comparing the proposed dual-beam structure with the traditional impact beam. This research is expected to serve as a guideline for enhancing vehicle safety through design directions and validation methods.
참고문헌 (6)
- 최형인, "이중구조 차량 임팩트빔 형상의 최적화 및 실험 분석", 한국자동차공학회 추계학술대회 및 전시회, pp.1482~1483 (2022)
- 김재열, "차량 측면도어 임팩트 빔의 최적설계 및 측면도어 충돌실험에 관한 연구", 한국트라이볼로지학회지, 31(1), pp.13~20 (2015), 한국트라이볼로지학회[DOI]
- "TP-214S-05, National highway traffic safety adminis-tration laboratory test procedure for FMVSS 214S(static) side impact protection", U.S. department oftransportation, ~ (1992)
- 김선용, "3점 굽힘 하중 해석을 통한 금속 판재형 도어 임팩트 단면형상 최적설계", 한국산학기술학회논문지, 20(7), pp.166~172 (2019), 한국산학기술학회
- 윤태호, "일체형 도어 임팩트빔 개발에 따른 차량 측면 충돌 성능 평가를 위한 FE 동적 거동 시뮬레이션 활용", 대한기계학회 춘추학술대회, pp.926~931 (2014)
- 손희진, "고장력 소재로 롤-포밍 공법에 의한 자동차 도어 사이드 임팩트 빔 개발", 한국기계가공학회지, 11(6), pp.82~87 (2012), 한국기계가공학회
