사륜구동 자동차의 구동력 배분을 위한 트랜스퍼케이스 구동부 감속기 설계
Design of the Drive Reduction Gear in the Transfer Case for Power Distribution in 4-WD Vehicle
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In four-wheel-drive vehicle, improving traction with the road surface enhances the vehicle's ability to respond to various driving conditions, increasing its overall versatility. Consequently, various studies have been conducted on four-wheel-drive vehicles that support torque distribution through electronic control. The driving unit that operates the transfer case assists in smooth torque distribution by providing high torque. Therefore, this study developed a reduction mechanism by vertically arranging a planetary gear set in the driving unit to increase the reduction ratio. To achieve this, a common ring gear with 52 teeth was used, and the design included a first-stage planetary gear with a sun gear having 18 teeth, a planet gear with 17 teeth, a second-stage sun gear with 12 teeth, and a planet gear with 20 teeth. The corresponding tooth profiles and structures were also designed. Based on this, a transfer case drive reduction module was developed, which improved torque performance: the first-stage planetary gear system provides 4.23 kgf·m of torque, and the second-stage planetary gear system achieves a final torque of 5.98 kgf·m
Abstract
In four-wheel-drive vehicle, improving traction with the road surface enhances the vehicle's ability to respond to various driving conditions, increasing its overall versatility. Consequently, various studies have been conducted on four-wheel-drive vehicles that support torque distribution through electronic control. The driving unit that operates the transfer case assists in smooth torque distribution by providing high torque. Therefore, this study developed a reduction mechanism by vertically arranging a planetary gear set in the driving unit to increase the reduction ratio. To achieve this, a common ring gear with 52 teeth was used, and the design included a first-stage planetary gear with a sun gear having 18 teeth, a planet gear with 17 teeth, a second-stage sun gear with 12 teeth, and a planet gear with 20 teeth. The corresponding tooth profiles and structures were also designed. Based on this, a transfer case drive reduction module was developed, which improved torque performance: the first-stage planetary gear system provides 4.23 kgf·m of torque, and the second-stage planetary gear system achieves a final torque of 5.98 kgf·m