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Effects of α-Si₃N₄ seeds and sintering additives on properties of porous silicon nitride ceramics fabricated by carbothermal reduction

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In this paper, porous Si3N4 ceramics were fabricated by carbothermal reduction between silicon dioxide and carbon [1]. The influences of α-Si3N4 seeds and sintering additives on the microstructure and mechanical properties of porous Si3N4 ceremics were investigated. XRD analysis proved the complete formation of a single-phase β-Si3N4. SEM analysis showed that the resultant porous Si3N4 ceramics had a fine microstructure and a uniform pore structure. The sintered sample with Lu2O3 as sintering additive showed finer, higher aspect ratio β-Si3N4 grains. The addition of Eu2O3 accelerated the densification of porous Si3N4 ceramics, decreased the porosity and increased the flexural strength. The addition of α-Si3N4 seeds accelerated the formation of the α-Si3N4 phase at a low temperature and the α-β phase transformation process at a high temperature. With an increase in the α-Si3N4 seeds content, the porosity decreased, and the flexural strength increased accordingly.

Abstract

In this paper, porous Si3N4 ceramics were fabricated by carbothermal reduction between silicon dioxide and carbon [1]. The influences of α-Si3N4 seeds and sintering additives on the microstructure and mechanical properties of porous Si3N4 ceremics were investigated. XRD analysis proved the complete formation of a single-phase β-Si3N4. SEM analysis showed that the resultant porous Si3N4 ceramics had a fine microstructure and a uniform pore structure. The sintered sample with Lu2O3 as sintering additive showed finer, higher aspect ratio β-Si3N4 grains. The addition of Eu2O3 accelerated the densification of porous Si3N4 ceramics, decreased the porosity and increased the flexural strength. The addition of α-Si3N4 seeds accelerated the formation of the α-Si3N4 phase at a low temperature and the α-β phase transformation process at a high temperature. With an increase in the α-Si3N4 seeds content, the porosity decreased, and the flexural strength increased accordingly.

참고문헌 (4)

  1. S.Y. Shan, , J. Am. Ceram. Soc, 88, pp.2594~2596 (2005)
  2. S.Y. Shan, , Y. Lu Scr. Mater, 56, pp.193~196 (2007)
  3. J.F. Yang, , Acta Mater, 53, pp.2981~2990 (2005)
  4. J. Yang, , J. Am. Ceram. Soc, 89, pp.3843~3845 (2006)

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