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볼밀링에서 볼 배합비 선택을 위한 혼합물 실험계획 및 분석

Design and Analysis of Mixture Experiments for Ball Mix Selection in the Ball Milling

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초록

Purpose: Ball milling is a popular process for obtaining fine powders in the part and material industry. One of important issues in the ball milling is to produce particles with a uniform size. Although many factors affect uniformity of particles, this paper focuses on the choice of ball diameter. Consider a ball milling where balls can be taken with three different diameters. The purpose of this paper is to find a ball mix which minimizes the average particle size. Methods: Ball diameters are selected as 10mm, 3mm, and 0.5mm. In order to find an optimum mixing ratio, the method of mixture experiments is employed in this paper. Taguchi's signal-to-noise ratio (SNR) for smaller-the-better type is also used to analyze experimental data. Results: According to the experimental result, SNR is maximized when the ball mix is taken as either 7:3:0 or 6:4:0. Such mixing ratios can be technically validated in terms of porosity reduction. Conclusion: The ball mixing technique presented in this paper provides a useful way to improve the production efficiency with a low cost.

Abstract

Purpose: Ball milling is a popular process for obtaining fine powders in the part and material industry. One of important issues in the ball milling is to produce particles with a uniform size. Although many factors affect uniformity of particles, this paper focuses on the choice of ball diameter. Consider a ball milling where balls can be taken with three different diameters. The purpose of this paper is to find a ball mix which minimizes the average particle size. Methods: Ball diameters are selected as 10mm, 3mm, and 0.5mm. In order to find an optimum mixing ratio, the method of mixture experiments is employed in this paper. Taguchi's signal-to-noise ratio (SNR) for smaller-the-better type is also used to analyze experimental data. Results: According to the experimental result, SNR is maximized when the ball mix is taken as either 7:3:0 or 6:4:0. Such mixing ratios can be technically validated in terms of porosity reduction. Conclusion: The ball mixing technique presented in this paper provides a useful way to improve the production efficiency with a low cost.

참고문헌 (12)

  1. Akkurt, S., "DOE and ANN models for powder mixture packing", American Ceramic Society Bulletin, 86(7), pp.9101~9111 (2007)
  2. Choi, J., "An optimal determination of ball mill mix using design of mixture experiments", Proceedings at The Spring Meeting of the Korean Institute of Industrial Engineers, pp.1369~1374 (2011)
  3. Kim, S. J., "Determination of ball mill mix using design of mixture experiments", Proceedings at The Spring Conference of Korean Society for Quality Management (2012)
  4. Kim, S. J., "A process improvement for ball milling using mixture experiments and Taguchi methods", Proceedings at The Spring Meeting of the Korean Institute of Industrial Engineers (2013)
  5. 김성준, "분산을 고려한 혼합물 배합비의 최적허용차 결정", 품질경영학회지, 38(4), pp.580~586 (2010), 한국품질경영학회
  6. 임용빈, "실용적인 혼합물 성분 공정변수 실험설계", 품질경영학회지, 39(3), pp.400~411 (2011), 한국품질경영학회
  7. Mota, M., "Binary spherical particle mixed beds : porosity and permeability relationship measurement", Transactions of the Filtration Society, 1(4), pp.101~106 (2001)
  8. Park, S., "Design of Experiments, 10th ed" (2010), Minyoungsa
  9. Rhee, S., "A comparative analysis of three signal-to-noise ratios of dynamic characteristics parameter design", Journal of the Korean Society for Quality Management, 29(3), pp.82~91 (2001)
  10. Shin, H., "Fundamentals of Ceramic Engineering" (2009), Books Hill
  11. Shin, H., "Effect of ball size and powder loading on the milling efficiency of a laboratory-scale wet ball mill", Ceramic International, 39, pp.8963~8968 (2013)
  12. 염봉진, "다구치 강건설계 방법 : 현황과 과제", 대한산업공학회지, 39(5), pp.325~341 (2013), 대한산업공학회[DOI]

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