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심해 잡음인자를 고려한 망간단괴 시험집광기의 채집운용시 주행장치 다구치 강건설계

Taguchi Robust Design of Tracked Vehicle for Manganese Nodule Test Miner in Collecting Operation Considering Deep-sea Noise Factors

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주제분류해양공학

초록

A deep-sea manganese nodule miner consists of 4 parts: the pickup device, crusher, disposal device, and tracked vehicle. The tracked vehicle is an essential component to keep the self-propelled miner moving across deep-sea soil. The performances of the tracked vehicle are influenced by noise factors: the shear strength of the seafloor, bottom current, seafloor slope, track speed, reaction forces of flexible hose, etc. It is necessary to adopt a robust design method that improves the performances and minimizes the variation caused by noise factors. Taguchi’s method, the most widely known robust design method, searches for the robust optimum using an orthogonal array composed of the product of the inner array and outer array. In this paper, we propose a new screening technique to reduce the number of input factors and apply the MRSN (Multi-Response Signal to Noise) ratio to convert multiple performances into single one in order to overcome the difficulties and limitations of using Taguchi’s method in a case with many input factors and multiple performances. A test miner was already designed and tested. It has about 1/10 the capacity of a commercial one and was successfully operated at an in-shore area. Taguchi’s robust design was applied to the tracked vehicle of the test miner, and design improvements were implemented for the vehicle.

Abstract

A deep-sea manganese nodule miner consists of 4 parts: the pickup device, crusher, disposal device, and tracked vehicle. The tracked vehicle is an essential component to keep the self-propelled miner moving across deep-sea soil. The performances of the tracked vehicle are influenced by noise factors: the shear strength of the seafloor, bottom current, seafloor slope, track speed, reaction forces of flexible hose, etc. It is necessary to adopt a robust design method that improves the performances and minimizes the variation caused by noise factors. Taguchi’s method, the most widely known robust design method, searches for the robust optimum using an orthogonal array composed of the product of the inner array and outer array. In this paper, we propose a new screening technique to reduce the number of input factors and apply the MRSN (Multi-Response Signal to Noise) ratio to convert multiple performances into single one in order to overcome the difficulties and limitations of using Taguchi’s method in a case with many input factors and multiple performances. A test miner was already designed and tested. It has about 1/10 the capacity of a commercial one and was successfully operated at an in-shore area. Taguchi’s robust design was applied to the tracked vehicle of the test miner, and design improvements were implemented for the vehicle.

참고문헌 (11)

  1. Choi, J.S., "Probability Distribution for The Shear Strength of Seafloor Sediment in The KR5 Area for The Development of Manganese Nodule Miner", Ocean Engineering, pp.2033~2041 (2011)[DOI]
  2. 홍섭, "Transient Dynamic Analysis of Tracked Vehicles on Extremely Soft Cohesive Soil", ISOPE, pp.100~107 (2002), ISOPE
  3. Hong, S., "A Self-propelled Deepseabed Miner and Lessons from Shallow Water Test", Proc. of 29th ASME Ocean, Offshore and Arctic Engineering (2010)
  4. Park, G.J., "Robust Design: An Overview", AIAA Journal, 44(1), pp.181~191 (2006)
  5. Song, A.A., "Design of Process Parameters Using Robust Design Techniques and Multiple Criteria Optimization", IEEE Transactions on Systems, Man and Cybernetics, 25(11), pp.1437~1446 (1995)
  6. Taguchi G., "Introduction to Off-Line Quality Control", Central Japan Quality Control Association (available from American Supplier Institute, 32100 Detroit Industrial Expressway, Romulus, MI 48174), ~ (1980)
  7. Tong, L.I., "The Optimization of Multi-response Problems in The Taguchi Method", International Journal of Quality&Reliability Management, 14(4), pp.367~380 (1997)
  8. 최종수, "심해저 망간단괴 시험집광기의 근해역 집광성능 분석", Ocean and Polar Research, 32(4), pp.463~473 (2010), 한국해양연구원
  9. 최종수, "심해저 망간단괴 집광기 주행장치의 강건최적설계를 위한 북동태평양 KODOS 지역 환경인자의 통계 분석", 한국해양공학회 2008년도 추계학술대회 논문집, pp.283~286 (2008)
  10. 최종수, "공리적 설계를 적용한 심해저 망간단괴 집광시스템의 설계평가", 바다, 13(3), pp.246~251 (2008), 한국해양학회
  11. 최종수, "직교배열표 실험계획법에 의한 심해 연약지반용 무한궤도차량의 견인성능에 대한 실험적 연구", Ocean and Polar Research, 26(2), pp.333~339 (2004), 한국해양연구원

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