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반응표면분석을 이용한 연삭가공용 스핀들 형상 최적화

Shape Optimization of Grinding Spindle using Response Surface Analysis

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주제분류해양공학

초록

To improve the accuracy of a machine, research needs to be conducted on the relationship between the output variables and designvariables of a spindle-shaped part from the thermal and static viewpoints. Therefore, research was carried out by examining the correlation of eachvariable to find the optimum conditions. Moreover, DOE (design of experiments) was extensively used. The model used in this study was agrinding spindle to which a hydrostatic bearing was applied. This model was used in a preliminary analysis based on the experimental results ofthe previous studies. The influences of the output variables and design variables were compared through a main effect analysis. Generated responsesurfaces were applied to the Kriging model. To optimize the model, a screening method was selected. In comparison with the initial model, thedeformation of the optimized model designed by DOE decreased by 4.1 ㎛, while the thermal deformation decreased by 1.2 ㎛. Therefore, it wasefficient to design a spindle-shaped part through DOE to improve the accuracy of the machine.

Abstract

To improve the accuracy of a machine, research needs to be conducted on the relationship between the output variables and designvariables of a spindle-shaped part from the thermal and static viewpoints. Therefore, research was carried out by examining the correlation of eachvariable to find the optimum conditions. Moreover, DOE (design of experiments) was extensively used. The model used in this study was agrinding spindle to which a hydrostatic bearing was applied. This model was used in a preliminary analysis based on the experimental results ofthe previous studies. The influences of the output variables and design variables were compared through a main effect analysis. Generated responsesurfaces were applied to the Kriging model. To optimize the model, a screening method was selected. In comparison with the initial model, thedeformation of the optimized model designed by DOE decreased by 4.1 ㎛, while the thermal deformation decreased by 1.2 ㎛. Therefore, it wasefficient to design a spindle-shaped part through DOE to improve the accuracy of the machine.

참고문헌 (9)

  1. Bryan, J., "International Status of Thermal Error Research(Keynote)", Ann. Of the CIRP, 16, pp.203~215 (1968)
  2. Chi, L. Z., "Effect of Change of Grinding Force on Geometric Error", Journal of the Korean Society of Manufacturing Process Engineers, 3(2), pp.10~17 (2004)
  3. 최성삼, "평면연삭에서 연삭력 변화와 숫돌수명", 한국정밀공학회지, 19(3), pp.59~65 (2002), 한국정밀공학회
  4. 김현수, "통계적 방법을 이용한 선박용 벨로우즈의 형상 최적 설계", 한국해양공학회지, 21(5), pp.55~60 (2007), 한국해양공학회
  5. 김동수, "반응표면법 및 비지배 분류 유전자 알고리즘을 이용한 취배수문의 응력 및 변형 최적화", 한국해양공학회지, 27(2), pp.27~32 (2013), 한국해양공학회
  6. Lee, C. H., "The Optimization of a Hydrostatic Spindle System for Grinding Machines", Journal of the Korean Society of Precision Engineering, 13(7), pp.140~147 (1996)
  7. 박수성, "주축의 열변위를 고려한 초고속 스핀들의 베어링 위치 선정", 한국생산제조시스템학회지, 20(6), pp.767~772 (2011), 한국생산제조시스템학회
  8. 박영철, "CAE에 기반한 DACE 모델을 이용한 버터플라이밸브 디스크의 최적설계", 한국해양공학회지, 20(3), pp.96~102 (2006), 한국해양공학회
  9. Srinivasan, N., "Automeated Measurement and Compensation(1) of Thermally Induced Error Maps in Machine Tools", Precision Engng, 19, pp.112~132 (1996)

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