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작동 토크를 평가 함수로 하는 사중편심 버터플라이밸브 설계 파라미터 민감도 분석

Sensitivity Analysis of Design Parameters for Quadruple Offset Butterfly Valve by Operating Torque

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주제분류해양공학

초록

Because of industrial development, industrial facilities are becoming more complex and diversified. Plant industries are focused onproductivity improvement, cost reduction, and product uniformity by simplifying production processes using automated control. Furthermore, plantindustries require higher pressures and temperatures to improve energy efficiency. For this reason, the valves used in plants are operated underharsh conditions. Globe valves and gate valves are mainly used for high pressure these days. However, these valves have various problems,including low maintainability and high cost, due to structural problems. Therefore, butterfly and ball valve applications are increasing in industrialplants. This paper suggests a quadruple-offset butterfly valve that is applicable to bi-direction use, and the principle design parameters aresuggested. The selected design parameters are an eccentric flange center line and shaft centerline(Offset 1), an eccentric seat centerline and discshaft centerline(Offset 2), the angle between the flange centerline and seat wedge angle(Offset 3), the angle between the vertical direction of the discshaft centerline and seat centerline(Offset 4), and the seat engagement angle. To analyze the interaction effect of the design parameters, ANOM andANOVA were performed with an orthogonal array. The parameters were found to have effects in the following order: Offset 2, Offset 1,engagement angle, Offset 3, and Offset 4. The interaction between the parameters was insignificant.

Abstract

Because of industrial development, industrial facilities are becoming more complex and diversified. Plant industries are focused onproductivity improvement, cost reduction, and product uniformity by simplifying production processes using automated control. Furthermore, plantindustries require higher pressures and temperatures to improve energy efficiency. For this reason, the valves used in plants are operated underharsh conditions. Globe valves and gate valves are mainly used for high pressure these days. However, these valves have various problems,including low maintainability and high cost, due to structural problems. Therefore, butterfly and ball valve applications are increasing in industrialplants. This paper suggests a quadruple-offset butterfly valve that is applicable to bi-direction use, and the principle design parameters aresuggested. The selected design parameters are an eccentric flange center line and shaft centerline(Offset 1), an eccentric seat centerline and discshaft centerline(Offset 2), the angle between the flange centerline and seat wedge angle(Offset 3), the angle between the vertical direction of the discshaft centerline and seat centerline(Offset 4), and the seat engagement angle. To analyze the interaction effect of the design parameters, ANOM andANOVA were performed with an orthogonal array. The parameters were found to have effects in the following order: Offset 2, Offset 1,engagement angle, Offset 3, and Offset 4. The interaction between the parameters was insignificant.

참고문헌 (10)

  1. The American Society of Mechanical Engineers (ASME), "ASME B16.34", Three Park Avenue New York NY10016, ~ (2004)
  2. 정호승, "유한요소법을 이용한 극저온 미니어쳐 글로브 밸브의 구조설계에 관한 연구", 한국마린엔지니어링학회지, 31(4), pp.343~349 (2007), 한국마린엔지니어링학회
  3. 김동균, "LNG선박용 글로브 밸브 구조해석에 관한 연구", 한국마린엔지니어링학회지, 31(8), pp.1013~1019 (2007), 한국마린엔지니어링학회
  4. Lee J. U, "Numerical Analysis of Incompressible and Compressible Flow Around a Butterfly Valve", Journal of Energy Engineering, 11(1), pp.26~33 (2002)
  5. Park G.J, "Analytic Methods for Design Practice", pp.325~340 (2007), Springer
  6. 박영철, "특성함수를 이용한 Butterfly Valve의 최적설계", 한국해양공학회지, 19(3), pp.59~65 (2005), 한국해양공학회
  7. 박영철, "CAE에 기반한 DACE 모델을 이용한 버터플라이밸브 디스크의 최적설계", 한국해양공학회지, 20(3), pp.96~102 (2006), 한국해양공학회
  8. Phadke, M.S, "Quality Engineering Using Robust Design", pp.41~ (1992), AT&T Bell Laboratories
  9. "General Catalog Valves & Actuator Selection Guide" (2011)[URL]
  10. Yoon S.W, "6-Sigma Quality Innovation using Mimtab", pp.382~ (2007), FreedomAcademy

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