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선삭 가공 부품의 생산 시간 분석 툴 개발

Development of an Analysis Tool for Production Time for Components Machined by Turning

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초록

In this study, a tool was developed for analyzing production lead time in turning operations. It is expected to help to reduce machining time and to identify, for example, tool change intervals. The tool was developed using Visual Basic.Net and features a user-friendly graphical user interface (GUI) that allows users to easily input cutting conditions and calculate the usage time and feeding distance for each cutting tool based on a G-code program. Object-oriented programming techniques were also used to encapsulate and classify complex logic, thereby efficiently organizing and managing the functions and data structures of this analysis tool. The analysis tool provides various outputs. It calculates the use time of each detailed process of the turning operation, the use time of each tool, the use time of each type of feeding, and also generates the data needed for cutting time analysis, which can be visualized in charts. The analysis tool developed in this study is expected to significantly contribute to improving the efficiency of manufacturing processes and increasing productivity, particularly, in the manufacturing of components requiring massive material removal, such as aircraft parts.

Abstract

In this study, a tool was developed for analyzing production lead time in turning operations. It is expected to help to reduce machining time and to identify, for example, tool change intervals. The tool was developed using Visual Basic.Net and features a user-friendly graphical user interface (GUI) that allows users to easily input cutting conditions and calculate the usage time and feeding distance for each cutting tool based on a G-code program. Object-oriented programming techniques were also used to encapsulate and classify complex logic, thereby efficiently organizing and managing the functions and data structures of this analysis tool. The analysis tool provides various outputs. It calculates the use time of each detailed process of the turning operation, the use time of each tool, the use time of each type of feeding, and also generates the data needed for cutting time analysis, which can be visualized in charts. The analysis tool developed in this study is expected to significantly contribute to improving the efficiency of manufacturing processes and increasing productivity, particularly, in the manufacturing of components requiring massive material removal, such as aircraft parts.

참고문헌 (7)

  1. Weck, M., "Handbook of Machine Tools, Vol. 1", pp.1~229 (1984), John Wiley
  2. Lee, M. G., "A study on the minimization of deformation by milling of plate-shaped parts", Journal of the Korea Society of Die & Mold Engineering, 15(3), pp.32~38 (2021)
  3. Park, S. O., "Development of tool-life prediction program to determine the optimal machining conditions in mold machining", Journal of the Korea Society of Die & Mold Engineering, 17(1), pp.7~12 (2023)
  4. Lee, C. Y., "Simulation-based Machining Time Estimation of Machine Tool", Proceedings of Korean Society for Precision Engineering 2021 Spring Meeting (2021)
  5. Kim, K. H., "Improvement of the Machining Time Prediction of a Three-Axis Milling Machine Using Genetic Algorithm", Master, pp.2019
  6. Seo, J. S., "Visual Basic.Net: Reference Book of Object Oriented Programming and Visual Basic" (2004), OK Press
  7. Altintas, M., "Manufacturing Automation" (2000), Cambridge University Press

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