피스톤 오일 냉각 유로의 성능 검증을 위한 리그 시험기 개발
Rig Tester Development for the Performance Validation of a Piston Oil Cooling Gallery
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초록
The operation condition of recently designed pistons for high power and high speed diesel engine become more severe due to the increment of combustion pressure and temperature. So, in order to overcome high temperature, the application of the mono-metal cast aluminum alloy piston featuring an enclosed cast-in open cooling gallery has increased. In this research, it is developed a PCJ (piston cooling jet) rig tester, described the test procedure and validated the performance of sample piston cooling gallery design. Then the test rig will be used for developing the design technology of piston cooling gallery. The test rig is composed with oil reservoir and pumping system, oil jet system, piston fixing and moving system, collecting oil measuring system, and data measuring and recording system. It will be measured collecting efficiencies under conditions of a few piston positions, oil jet pressures and oil viscosities for a piston cooling gallery. Furthermore, the PCJ rig tester will be used for the optimum design of the oil cooling gallery which being applied to increase the cooling efficiency of pistons in diesel engines satisfying the EURO V emission regulation and the more.
Abstract
The operation condition of recently designed pistons for high power and high speed diesel engine become more severe due to the increment of combustion pressure and temperature. So, in order to overcome high temperature, the application of the mono-metal cast aluminum alloy piston featuring an enclosed cast-in open cooling gallery has increased. In this research, it is developed a PCJ (piston cooling jet) rig tester, described the test procedure and validated the performance of sample piston cooling gallery design. Then the test rig will be used for developing the design technology of piston cooling gallery. The test rig is composed with oil reservoir and pumping system, oil jet system, piston fixing and moving system, collecting oil measuring system, and data measuring and recording system. It will be measured collecting efficiencies under conditions of a few piston positions, oil jet pressures and oil viscosities for a piston cooling gallery. Furthermore, the PCJ rig tester will be used for the optimum design of the oil cooling gallery which being applied to increase the cooling efficiency of pistons in diesel engines satisfying the EURO V emission regulation and the more.
참고문헌 (10)
- R. Munro, "Open Gallery Pistons for Highly Rated High Speed Diesel Engines", 10th International Congress on Combustion Engines, CIMAC, pp.835~869 (1973)
- Oil-cooled Aluminium Alloy Diesel Engine Pistons – A New Approach, "D. A. Law", ~, pp.SAE Paper 690749 (1969)
- R. H. Spikes, "Discharge Coefficient of Small Submerged Orifices", Proc. Instn. Mech. Engrs, 173(25), pp.661~674 (1959)
- A. Lichtarowicz, "Discharge Coefficients for Incompressible Non- Cavitating Flow though long Orifices", J. Mechanical Engineering Science, 7(2), pp.210~219 (1965)
- 리리, "피스톤 냉각용 엔진오일 제트 유동특성", 한국동력기계공학회지, 10(4), pp.50~55 (2006), 한국동력기계공학회
- 권지혁, "피스톤 냉각용 오일제트 비정상 유동 해석", 한국자동차공학회 논문집, 16(2), pp.1~7 (2008), 한국자동차공학회
- PCJ Rig Testing, "AVL Internal Report", ~ (2005)
- DYP Piston Cooling Jet Rig Test, , ~, pp.AVL Internal Report DEMO130 (2005)
- PCJ Test, "Dong Yang Piston Co. Ltd", ~ (2006)
- Test Device and Method for Designing Oil Gallery and oil gallery inlet shape of engine piston, "S. M. Chun", The Korean IntellectualProperty Office, ~, pp.Patent Application No. 10-2009- 0068753 (2009)
